Gap Resistance from Electrolyte Flow Rate Solution

STEP 0: Pre-Calculation Summary
Formula Used
Resistance of Gap Between Work and Tool = (Volume Flow Rate*Density of Electrolyte*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))/Electric Current^2
R = (q*ρe*ce*(θB-θo))/I^2
This formula uses 7 Variables
Variables Used
Resistance of Gap Between Work and Tool - (Measured in Ohm) - Resistance of Gap between Work and Tool, often referred to as the "gap" in machining processes, depends on various factors such as the material being machined, the tool material and geometry.
Volume Flow Rate - (Measured in Cubic Meter per Second) - Volume Flow Rate is the volume of fluid that passes per unit of time.
Density of Electrolyte - (Measured in Kilogram per Cubic Meter) - The Density of Electrolyte shows the denseness of that electrolyte in a specific given area. This is taken as mass per unit volume of a given object.
Specific Heat Capacity of Electrolyte - (Measured in Joule per Kilogram per K) - Specific Heat Capacity of electrolyte is the heat required to raise the temperature of the unit mass of a given substance by a given amount.
Boiling Point of Electrolyte - (Measured in Kelvin) - Boiling Point of electrolyte is the temperature at which a liquid starts to boil and transforms to vapor.
Ambient Air Temperature - (Measured in Kelvin) - Ambient Air Temperature is the temperature where the ramming process starts.
Electric Current - (Measured in Ampere) - Electric current is the rate of flow of electric charge through a circuit, measured in amperes.
STEP 1: Convert Input(s) to Base Unit
Volume Flow Rate: 47990.86 Cubic Millimeter per Second --> 4.799086E-05 Cubic Meter per Second (Check conversion here)
Density of Electrolyte: 997 Kilogram per Cubic Meter --> 997 Kilogram per Cubic Meter No Conversion Required
Specific Heat Capacity of Electrolyte: 4.18 Kilojoule per Kilogram per K --> 4180 Joule per Kilogram per K (Check conversion here)
Boiling Point of Electrolyte: 368.15 Kelvin --> 368.15 Kelvin No Conversion Required
Ambient Air Temperature: 308.15 Kelvin --> 308.15 Kelvin No Conversion Required
Electric Current: 1000 Ampere --> 1000 Ampere No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
R = (q*ρe*ce*(θBo))/I^2 --> (4.799086E-05*997*4180*(368.15-308.15))/1000^2
Evaluating ... ...
R = 0.011999999364936
STEP 3: Convert Result to Output's Unit
0.011999999364936 Ohm --> No Conversion Required
FINAL ANSWER
0.011999999364936 0.012 Ohm <-- Resistance of Gap Between Work and Tool
(Calculation completed in 00.004 seconds)

Credits

Created by Rajat Vishwakarma
University Institute of Technology RGPV (UIT - RGPV), Bhopal
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Verified by Parul Keshav
National Institute of Technology (NIT), Srinagar
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14 Gap Resistance Calculators

Flow Rate of Electrolytes from Gap Resistance ECM
Go Volume Flow Rate = (Electric Current^2*Resistance of Gap Between Work and Tool)/(Density of Electrolyte*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))
Density of Electrolyte
Go Density of Electrolyte = (Electric Current^2*Resistance of Gap Between Work and Tool)/(Volume Flow Rate*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))
Gap Resistance from Electrolyte Flow Rate
Go Resistance of Gap Between Work and Tool = (Volume Flow Rate*Density of Electrolyte*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))/Electric Current^2
Specific Resistivity of Electrolyte given Gap between Tool and Work Surface
Go Specific Resistance of The Electrolyte = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Gap Between Tool and Work Surface*Work Piece Density*Feed Speed)
Density of Work Material given Gap between Tool and Work Surface
Go Work Piece Density = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Specific Resistance of The Electrolyte*Feed Speed*Gap Between Tool and Work Surface)
Tool Feed Speed given Gap between Tool and Work Surface
Go Feed Speed = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Specific Resistance of The Electrolyte*Work Piece Density*Gap Between Tool and Work Surface)
Supply Voltage given Gap between Tool and Work Surface
Go Supply Voltage = Gap Between Tool and Work Surface*Specific Resistance of The Electrolyte*Work Piece Density*Feed Speed/(Current Efficiency in Decimal*Electrochemical Equivalent)
Gap between Tool and Work Surface
Go Gap Between Tool and Work Surface = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Specific Resistance of The Electrolyte*Work Piece Density*Feed Speed)
Specific Resistivity of Electrolyte given Supply Current
Go Specific Resistance of The Electrolyte = Area of Penetration*Supply Voltage/(Gap Between Tool and Work Surface*Electric Current)
Gap between Tool and Work Surface given Supply Current
Go Gap Between Tool and Work Surface = Area of Penetration*Supply Voltage/(Specific Resistance of The Electrolyte*Electric Current)
Gap Resistance between Work and Tool
Go Resistance of Gap Between Work and Tool = (Specific Resistance of The Electrolyte*Gap Between Tool and Work Surface)/Cross Sectional Area of Gap
Specific Resistance of Electrolyte
Go Specific Resistance of The Electrolyte = (Resistance of Gap Between Work and Tool*Cross Sectional Area of Gap)/Gap Between Tool and Work Surface
Cross-Sectional Area of Gap
Go Cross Sectional Area of Gap = (Specific Resistance of The Electrolyte*Gap Between Tool and Work Surface)/Resistance of Gap Between Work and Tool
Width of Equilibrium Gap
Go Gap Between Tool and Work Surface = (Resistance of Gap Between Work and Tool*Cross Sectional Area of Gap)/Specific Resistance of The Electrolyte

Gap Resistance from Electrolyte Flow Rate Formula

Resistance of Gap Between Work and Tool = (Volume Flow Rate*Density of Electrolyte*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))/Electric Current^2
R = (q*ρe*ce*(θB-θo))/I^2

What is Faraday's I law of electrolysis ?

The first law of Faraday’s electrolysis states that the chemical change produced during electrolysis is proportional to the current passed and the electrochemical equivalence of the anode material.

How to Calculate Gap Resistance from Electrolyte Flow Rate?

Gap Resistance from Electrolyte Flow Rate calculator uses Resistance of Gap Between Work and Tool = (Volume Flow Rate*Density of Electrolyte*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))/Electric Current^2 to calculate the Resistance of Gap Between Work and Tool, The Gap resistance from electrolyte flow rate formula is defined as the resistance offered by the gap/space present between the tool and workpiece during ECM. Resistance of Gap Between Work and Tool is denoted by R symbol.

How to calculate Gap Resistance from Electrolyte Flow Rate using this online calculator? To use this online calculator for Gap Resistance from Electrolyte Flow Rate, enter Volume Flow Rate (q), Density of Electrolyte e), Specific Heat Capacity of Electrolyte (ce), Boiling Point of Electrolyte B), Ambient Air Temperature o) & Electric Current (I) and hit the calculate button. Here is how the Gap Resistance from Electrolyte Flow Rate calculation can be explained with given input values -> 1.2E-5 = (4.799086E-05*997*4180*(368.15-308.15))/1000^2.

FAQ

What is Gap Resistance from Electrolyte Flow Rate?
The Gap resistance from electrolyte flow rate formula is defined as the resistance offered by the gap/space present between the tool and workpiece during ECM and is represented as R = (q*ρe*ce*(θBo))/I^2 or Resistance of Gap Between Work and Tool = (Volume Flow Rate*Density of Electrolyte*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))/Electric Current^2. Volume Flow Rate is the volume of fluid that passes per unit of time, The Density of Electrolyte shows the denseness of that electrolyte in a specific given area. This is taken as mass per unit volume of a given object, Specific Heat Capacity of electrolyte is the heat required to raise the temperature of the unit mass of a given substance by a given amount, Boiling Point of electrolyte is the temperature at which a liquid starts to boil and transforms to vapor, Ambient Air Temperature is the temperature where the ramming process starts & Electric current is the rate of flow of electric charge through a circuit, measured in amperes.
How to calculate Gap Resistance from Electrolyte Flow Rate?
The Gap resistance from electrolyte flow rate formula is defined as the resistance offered by the gap/space present between the tool and workpiece during ECM is calculated using Resistance of Gap Between Work and Tool = (Volume Flow Rate*Density of Electrolyte*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))/Electric Current^2. To calculate Gap Resistance from Electrolyte Flow Rate, you need Volume Flow Rate (q), Density of Electrolyte e), Specific Heat Capacity of Electrolyte (ce), Boiling Point of Electrolyte B), Ambient Air Temperature o) & Electric Current (I). With our tool, you need to enter the respective value for Volume Flow Rate, Density of Electrolyte, Specific Heat Capacity of Electrolyte, Boiling Point of Electrolyte, Ambient Air Temperature & Electric Current and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Resistance of Gap Between Work and Tool?
In this formula, Resistance of Gap Between Work and Tool uses Volume Flow Rate, Density of Electrolyte, Specific Heat Capacity of Electrolyte, Boiling Point of Electrolyte, Ambient Air Temperature & Electric Current. We can use 1 other way(s) to calculate the same, which is/are as follows -
  • Resistance of Gap Between Work and Tool = (Specific Resistance of The Electrolyte*Gap Between Tool and Work Surface)/Cross Sectional Area of Gap
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