Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder Calculator

✖Cross feed per cutting stroke refers as the distance the workpiece advances across the grinding wheel between each cutting stroke. It is a intermittent feed motion.ⓘ Cross Feed Per Cutting Stroke [f_c]			+10% -10%
✖Back Engagement is the width of cut in the axial direction of grinding wheel, while the depth of cut is the engagement of the grinding wheel in the radial direction.ⓘ Back Engagement [a_p]			+10% -10%
✖Traverse refers to the reciprocating back-and-forth motion of the worktable that holds the workpiece. This motion is crucial for achieving a desired shape and finish during the grinding process.ⓘ Traverse [T]			+10% -10%

✖Material removal rate (MRR) is the volume of material removed in a specified time frame from workpiece while performing different machining operations.ⓘ Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder [Z_g]

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Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder

Formula

`"Z"_{"g"} = "f"_{"c"}*"a"_{"p"}*"T"`

Example

`"3.705m³/s"="0.5m/rev"*"570mm"*"13m/s"`

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Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder Solution

STEP 0: Pre-Calculation Summary

Formula Used

Material Removal Rate = Cross Feed Per Cutting Stroke*Back Engagement*Traverse
Z_g = f_c*a_p*T
This formula uses 4 Variables

Variables Used

Material Removal Rate - (Measured in Cubic Meter per Second) - Material removal rate (MRR) is the volume of material removed in a specified time frame from workpiece while performing different machining operations.
Cross Feed Per Cutting Stroke - (Measured in Meter Per Revolution) - Cross feed per cutting stroke refers as the distance the workpiece advances across the grinding wheel between each cutting stroke. It is a intermittent feed motion.
Back Engagement - (Measured in Meter) - Back Engagement is the width of cut in the axial direction of grinding wheel, while the depth of cut is the engagement of the grinding wheel in the radial direction.
Traverse - (Measured in Meter per Second) - Traverse refers to the reciprocating back-and-forth motion of the worktable that holds the workpiece. This motion is crucial for achieving a desired shape and finish during the grinding process.

STEP 1: Convert Input(s) to Base Unit

Cross Feed Per Cutting Stroke: 0.5 Meter Per Revolution --> 0.5 Meter Per Revolution No Conversion Required
Back Engagement: 570 Millimeter --> 0.57 Meter (Check conversion here)
Traverse: 13 Meter per Second --> 13 Meter per Second No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

Z_g = f_c*a_p*T --> 0.5*0.57*13

Evaluating ... ...

Z_g = 3.705

STEP 3: Convert Result to Output's Unit

3.705 Cubic Meter per Second --> No Conversion Required

FINAL ANSWER

3.705 Cubic Meter per Second <-- Material Removal Rate

(Calculation completed in 00.004 seconds)

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Created by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

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< 13 Grain Calculators

Number of active Grains per unit area given Constant for grinding wheel

Go Number of Active Grains Per Area on Wheel Surface = 6/(Constant for Particular Grinding Wheel*Grain Aspect Ratio*sqrt(Diameter of Grinding Wheel))

Grain-aspect Ratio given Constant for grinding wheel

Go Grain Aspect Ratio = 6/(Number of Active Grains Per Area on Wheel Surface*Constant for Particular Grinding Wheel*sqrt(Diameter of Grinding Wheel))

Infeed given constant for grinding wheel

Go Feed = (Maximum Undeformed Chip Thickness^2*Surface Speed of Wheel/(Constant for Particular Grinding Wheel*Surface Speed of Workpiece))^2

Material Removal Rate in Plunge-Grinder

Go Maximum Material Removal Rate = pi*Back Engagement*Machined Surface Diameter*Feed Speed in Plunge Grinding

Traverse Speed for Cylindrical and Internal Grinder given MRR

Go Traverse Speed in Cylindrical Grinding = Metal Removal Rate/(pi*Feed Rate*Diameter of Machined Surface)

Material Removal Rate in Cylindrical and Internal Grinder

Go Maximum Material Removal Rate = pi*Feed Per Stroke of Machine Table*Diameter of Work Surface*Traverse

Number of active Grains per unit area on wheel surface

Go Number of Active Grains Per Area on Wheel Surface = Number of Chip Produced Per Unit Time/(Surface Speed of Wheel*Back Engagement)

Width of Grinding path given Metal removal rate

Go Back Engagement = Metal Removal Rate/(Infeed in Grinding Operation*Surface Speed of Workpiece)

Metal removal rate during Grinding

Go Metal Removal Rate = Infeed in Grinding Operation*Back Engagement*Surface Speed of Workpiece

Infeed given Metal removal rate during Grinding

Go Infeed Given on Workpiece = Metal Removal Rate/(Width of Cut*Surface Speed of Workpiece)

Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder

Go Material Removal Rate = Cross Feed Per Cutting Stroke*Back Engagement*Traverse

Traverse Speed in Horizontal and Vertical Spindle Surface-Grinder given MRR

Go Traverse Speed of Work Table = Metal Removal Rate/(Feed Rate*Depth of Cut)

Grain-aspect Ratio

Go Grain Aspect Ratio = Maximum Width of Chip/Maximum Undeformed Chip Thickness

Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder Formula

Material Removal Rate = Cross Feed Per Cutting Stroke*Back Engagement*Traverse
Z_g = f_c*a_p*T

What are the advantages of vertical grinding?

In vertical grinding, the workpiece is held upright in a rotary chuck with the grinding spindle overhead. This configuration can improve roundness, facilitate single-setup processing and prolong the life of the machine.

What is Surface Grinding?

Surface grinding is a precision machining process used to produce flat surfaces on a workpiece by removing material with a rotating abrasive wheel. This method is widely employed in manufacturing industries to achieve tight tolerances, smooth finishes, and precise dimensions on metal and non-metallic materials. During surface grinding, the workpiece is held stationary on a magnetic chuck or fixture while the grinding wheel, typically made of abrasive grains bonded together, rotates at high speeds and traverses across the workpiece surface. By carefully controlling parameters such as wheel speed, depth of cut, and feed rate, surface grinding can achieve excellent surface quality and dimensional accuracy, making it a crucial technique in the production of precision components for various applications, including automotive, aerospace, and tooling industries.

How to Calculate Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder?

Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder calculator uses Material Removal Rate = Cross Feed Per Cutting Stroke*Back Engagement*Traverse to calculate the Material Removal Rate, Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder refers to the volume of material removed from workpiece per unit time during the grinding process. It's a critical parameter in assessing the efficiency and productivity of surface grinding operations. Material Removal Rate is denoted by Z_g symbol.

How to calculate Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder using this online calculator? To use this online calculator for Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder, enter Cross Feed Per Cutting Stroke (f_c), Back Engagement (a_p) & Traverse (T) and hit the calculate button. Here is how the Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder calculation can be explained with given input values -> 3.705 = 0.5*0.57*13.

FAQ

What is Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder?

Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder refers to the volume of material removed from workpiece per unit time during the grinding process. It's a critical parameter in assessing the efficiency and productivity of surface grinding operations and is represented as Z_g = f_c*a_p*T or Material Removal Rate = Cross Feed Per Cutting Stroke*Back Engagement*Traverse. Cross feed per cutting stroke refers as the distance the workpiece advances across the grinding wheel between each cutting stroke. It is a intermittent feed motion, Back Engagement is the width of cut in the axial direction of grinding wheel, while the depth of cut is the engagement of the grinding wheel in the radial direction & Traverse refers to the reciprocating back-and-forth motion of the worktable that holds the workpiece. This motion is crucial for achieving a desired shape and finish during the grinding process.

How to calculate Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder?

Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder refers to the volume of material removed from workpiece per unit time during the grinding process. It's a critical parameter in assessing the efficiency and productivity of surface grinding operations is calculated using Material Removal Rate = Cross Feed Per Cutting Stroke*Back Engagement*Traverse. To calculate Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder, you need Cross Feed Per Cutting Stroke (f_c), Back Engagement (a_p) & Traverse (T). With our tool, you need to enter the respective value for Cross Feed Per Cutting Stroke, Back Engagement & Traverse and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

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