Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder Calculator

✖Cross Feed refers as the distance the tool advances across the workpiece between each cutting stroke.ⓘ Cross Feed [f_c]			+10% -10%
✖Back Engagement is the width of the grinding wheel in the axial direction, while the depth of cut is the engagement of the grinding wheel in the radial direction.ⓘ Back Engagement [a_p]			+10% -10%
✖Traverse Speed is the rate at which the gantry and spindle move in between cuts.ⓘ Traverse Speed [v_trav]			+10% -10%

✖Material removal rate in Drilling (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations.ⓘ Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder [Z_w-grinding]

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Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder

Formula

`"Z"_{"w-grinding"} = "f"_{"c"}*"a"_{"p"}*"v"_{"trav"}`

Example

`"3.705m³/s"="0.5m/rev"*"570mm"*"13m/s"`

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Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder Solution

STEP 0: Pre-Calculation Summary

Formula Used

Material Removal Rate = Cross Feed*Back Engagement*Traverse Speed
Z_w-grinding = f_c*a_p*v_trav
This formula uses 4 Variables

Variables Used

Material Removal Rate - (Measured in Cubic Meter per Second) - Material removal rate in Drilling (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations.
Cross Feed - (Measured in Meter Per Revolution) - Cross Feed refers as the distance the tool advances across the workpiece between each cutting stroke.
Back Engagement - (Measured in Meter) - Back Engagement is the width of the grinding wheel in the axial direction, while the depth of cut is the engagement of the grinding wheel in the radial direction.
Traverse Speed - (Measured in Meter per Second) - Traverse Speed is the rate at which the gantry and spindle move in between cuts.

STEP 1: Convert Input(s) to Base Unit

Cross Feed: 0.5 Meter Per Revolution --> 0.5 Meter Per Revolution No Conversion Required
Back Engagement: 570 Millimeter --> 0.57 Meter (Check conversion here)
Traverse Speed: 13 Meter per Second --> 13 Meter per Second No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

Z_w-grinding = f_c*a_p*v_trav --> 0.5*0.57*13

Evaluating ... ...

Z_w-grinding = 3.705

STEP 3: Convert Result to Output's Unit

3.705 Cubic Meter per Second --> No Conversion Required

FINAL ANSWER

3.705 Cubic Meter per Second <-- Material Removal Rate

(Calculation completed in 00.004 seconds)

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Created by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

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National Institute Of Technology (NIT), Hamirpur

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< 13 Grain Calculators

Number of active Grains per unit area given Constant for grinding wheel

Go Number of Active Grains per Area on Wheel Surface = 6/(Constant for Particular Grinding Wheel*Grain aspect ratio*sqrt(Diameter of Grinding Wheel))

Grain-aspect Ratio given Constant for grinding wheel

Go Grain aspect ratio = 6/(Number of Active Grains per Area on Wheel Surface*Constant for Particular Grinding Wheel*sqrt(Diameter of Grinding Wheel))

Infeed given constant for grinding wheel

Go Feed = ((Maximum Undeformed Chip Thickness^2)*Surface Speed of Wheel/(Constant for Particular Grinding Wheel*Surface Speed of Workpiece))^2

Material Removal Rate in Plunge-Grinder

Go Maximum Material Removal Rate = pi*Back Engagement*Machined Surface Diameter*Feed Speed in Plunge Grinding

Material Removal Rate in Cylindrical and Internal Grinder

Go Maximum Material Removal Rate = pi*Feed Rate of the Machine Table*Diameter of Work Surface*Traverse Speed

Number of active Grains per unit area on wheel surface

Go Number of Active Grains per Area on Wheel Surface = Number of Chip Produced per Unit Time/(Surface Speed of Wheel*Back Engagement)

Traverse Speed for Cylindrical and Internal Grinder given MRR

Go Traverse Speed of Work-table = pi*Feed Rate*Work Surface Diameter/Metal removal rate

Width of Grinding path given Metal removal rate

Go Back Engagement = Metal removal rate/(Infeed in Grinding Operation*Surface Speed of Workpiece)

Metal removal rate during Grinding

Go Metal removal rate = Infeed in Grinding Operation*Back Engagement*Surface Speed of Workpiece

Infeed given Metal removal rate during Grinding

Go Infeed = Metal removal rate/(Back Engagement in Grinding*Surface Speed of Workpiece)

Traverse Speed in Horizontal and Vertical Spindle Surface-Grinder given MRR

Go Traverse Speed of Work-table = Feed Rate*Depth of Cut/Metal removal rate

Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder

Go Material Removal Rate = Cross Feed*Back Engagement*Traverse Speed

Grain-aspect Ratio

Go Grain aspect ratio = Maximum Width of Chip/Maximum Undeformed Chip Thickness

Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder Formula

Material Removal Rate = Cross Feed*Back Engagement*Traverse Speed
Z_w-grinding = f_c*a_p*v_trav

What are the advantages of vertical grinding?

In vertical grinding, the workpiece is held upright in a rotary chuck with the grinding spindle overhead. This configuration can improve roundness, facilitate single-setup processing and prolong the life of the machine.

How to Calculate Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder?

Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder calculator uses Material Removal Rate = Cross Feed*Back Engagement*Traverse Speed to calculate the Material Removal Rate, Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder is defined as the removal of material per unit time when the Workpiece is machined using Horizontal or Vertical Spindle Surface-Grinder. Material Removal Rate is denoted by Z_w-grinding symbol.

How to calculate Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder using this online calculator? To use this online calculator for Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder, enter Cross Feed (f_c), Back Engagement (a_p) & Traverse Speed (v_trav) and hit the calculate button. Here is how the Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder calculation can be explained with given input values -> 3.705 = 0.5*0.57*13.

FAQ

What is Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder?

Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder is defined as the removal of material per unit time when the Workpiece is machined using Horizontal or Vertical Spindle Surface-Grinder and is represented as Z_w-grinding = f_c*a_p*v_trav or Material Removal Rate = Cross Feed*Back Engagement*Traverse Speed. Cross Feed refers as the distance the tool advances across the workpiece between each cutting stroke, Back Engagement is the width of the grinding wheel in the axial direction, while the depth of cut is the engagement of the grinding wheel in the radial direction & Traverse Speed is the rate at which the gantry and spindle move in between cuts.

How to calculate Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder?

Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder is defined as the removal of material per unit time when the Workpiece is machined using Horizontal or Vertical Spindle Surface-Grinder is calculated using Material Removal Rate = Cross Feed*Back Engagement*Traverse Speed. To calculate Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder, you need Cross Feed (f_c), Back Engagement (a_p) & Traverse Speed (v_trav). With our tool, you need to enter the respective value for Cross Feed, Back Engagement & Traverse Speed and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

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