Mean Diameter of Shell after Ironing Solution

STEP 0: Pre-Calculation Summary
Formula Used
Mean Shell Diameter after Ironing = Ironing Force/(pi*Average Tensile Strength before & after Ironing*Shell Thickness Shell after Ironing*ln(Shell Thickness before Ironing/Shell Thickness Shell after Ironing))
d1 = F/(pi*Savg*tf*ln(t0/tf))
This formula uses 1 Constants, 1 Functions, 5 Variables
Constants Used
pi - Archimedes' constant Value Taken As 3.14159265358979323846264338327950288
Functions Used
ln - The natural logarithm, also known as the logarithm to the base e, is the inverse function of the natural exponential function., ln(Number)
Variables Used
Mean Shell Diameter after Ironing - (Measured in Meter) - Mean Shell Diameter after Ironing is the mean taken of inner and outer diameter.
Ironing Force - (Measured in Newton) - Ironing force is the force applied to reduce the wall thickness of the cup.
Average Tensile Strength before & after Ironing - (Measured in Pascal) - Average Tensile Strength before & after Ironing refers to the average amount of tensile force that a material can withstand per unit area before breaking or undergoing permanent deformation.
Shell Thickness Shell after Ironing - (Measured in Meter) - Shell Thickness Shell after Ironing refers to the final thickness of the metal shell or cup after it has undergone the ironing process.
Shell Thickness before Ironing - (Measured in Meter) - Shell Thickness before Ironing is defined as the thickness of shell walls before ironing and after drawing.
STEP 1: Convert Input(s) to Base Unit
Ironing Force: 8.01 Newton --> 8.01 Newton No Conversion Required
Average Tensile Strength before & after Ironing: 0.181886 Newton per Square Millimeter --> 181886 Pascal (Check conversion here)
Shell Thickness Shell after Ironing: 13 Millimeter --> 0.013 Meter (Check conversion here)
Shell Thickness before Ironing: 20.01 Millimeter --> 0.02001 Meter (Check conversion here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
d1 = F/(pi*Savg*tf*ln(t0/tf)) --> 8.01/(pi*181886*0.013*ln(0.02001/0.013))
Evaluating ... ...
d1 = 0.0025002180689994
STEP 3: Convert Result to Output's Unit
0.0025002180689994 Meter -->2.5002180689994 Millimeter (Check conversion here)
FINAL ANSWER
2.5002180689994 2.500218 Millimeter <-- Mean Shell Diameter after Ironing
(Calculation completed in 00.004 seconds)

Credits

Created by Rajat Vishwakarma
University Institute of Technology RGPV (UIT - RGPV), Bhopal
Rajat Vishwakarma has created this Calculator and 400+ more calculators!
Verified by Anshika Arya
National Institute Of Technology (NIT), Hamirpur
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4 Ironing Operation Calculators

Thickness of Shell before Ironing
Go Shell Thickness before Ironing = Shell Thickness Shell after Ironing*exp(Ironing Force/(pi*Mean Shell Diameter after Ironing*Shell Thickness Shell after Ironing*Average Tensile Strength before & after Ironing))
Average of Tensile Strength before and after Ironing
Go Average Tensile Strength before & after Ironing = Ironing Force/(pi*Mean Shell Diameter after Ironing*Shell Thickness Shell after Ironing*ln(Shell Thickness before Ironing/Shell Thickness Shell after Ironing))
Mean Diameter of Shell after Ironing
Go Mean Shell Diameter after Ironing = Ironing Force/(pi*Average Tensile Strength before & after Ironing*Shell Thickness Shell after Ironing*ln(Shell Thickness before Ironing/Shell Thickness Shell after Ironing))
Ironing Force after Drawing
Go Ironing Force = pi*Mean Shell Diameter after Ironing*Shell Thickness Shell after Ironing*Average Tensile Strength before & after Ironing*ln(Shell Thickness before Ironing/Shell Thickness Shell after Ironing)

Mean Diameter of Shell after Ironing Formula

Mean Shell Diameter after Ironing = Ironing Force/(pi*Average Tensile Strength before & after Ironing*Shell Thickness Shell after Ironing*ln(Shell Thickness before Ironing/Shell Thickness Shell after Ironing))
d1 = F/(pi*Savg*tf*ln(t0/tf))

What is ironing force?

Ironing Force after drawing is the force used to reduce the wall thickness of the cup after drawing. In ironing, the objective is only to reduce the wall thickness of the cup, and hence no blank holding is required because the punch is fitted closely inside the cup.

How to Calculate Mean Diameter of Shell after Ironing?

Mean Diameter of Shell after Ironing calculator uses Mean Shell Diameter after Ironing = Ironing Force/(pi*Average Tensile Strength before & after Ironing*Shell Thickness Shell after Ironing*ln(Shell Thickness before Ironing/Shell Thickness Shell after Ironing)) to calculate the Mean Shell Diameter after Ironing, The Mean diameter of shell after ironing is the mean of inner and outer diameter of shell after ironing. Mean Shell Diameter after Ironing is denoted by d1 symbol.

How to calculate Mean Diameter of Shell after Ironing using this online calculator? To use this online calculator for Mean Diameter of Shell after Ironing, enter Ironing Force (F), Average Tensile Strength before & after Ironing (Savg), Shell Thickness Shell after Ironing (tf) & Shell Thickness before Ironing (t0) and hit the calculate button. Here is how the Mean Diameter of Shell after Ironing calculation can be explained with given input values -> 2503.119 = 8.01/(pi*181886*0.013*ln(0.02001/0.013)).

FAQ

What is Mean Diameter of Shell after Ironing?
The Mean diameter of shell after ironing is the mean of inner and outer diameter of shell after ironing and is represented as d1 = F/(pi*Savg*tf*ln(t0/tf)) or Mean Shell Diameter after Ironing = Ironing Force/(pi*Average Tensile Strength before & after Ironing*Shell Thickness Shell after Ironing*ln(Shell Thickness before Ironing/Shell Thickness Shell after Ironing)). Ironing force is the force applied to reduce the wall thickness of the cup, Average Tensile Strength before & after Ironing refers to the average amount of tensile force that a material can withstand per unit area before breaking or undergoing permanent deformation, Shell Thickness Shell after Ironing refers to the final thickness of the metal shell or cup after it has undergone the ironing process & Shell Thickness before Ironing is defined as the thickness of shell walls before ironing and after drawing.
How to calculate Mean Diameter of Shell after Ironing?
The Mean diameter of shell after ironing is the mean of inner and outer diameter of shell after ironing is calculated using Mean Shell Diameter after Ironing = Ironing Force/(pi*Average Tensile Strength before & after Ironing*Shell Thickness Shell after Ironing*ln(Shell Thickness before Ironing/Shell Thickness Shell after Ironing)). To calculate Mean Diameter of Shell after Ironing, you need Ironing Force (F), Average Tensile Strength before & after Ironing (Savg), Shell Thickness Shell after Ironing (tf) & Shell Thickness before Ironing (t0). With our tool, you need to enter the respective value for Ironing Force, Average Tensile Strength before & after Ironing, Shell Thickness Shell after Ironing & Shell Thickness before Ironing and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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