Proportion of Initial Volume of workpiece to be removed given Initial weight of workpiece Solution

STEP 0: Pre-Calculation Summary
Formula Used
Proportion of Initial Volume = (Machining Time For Maximum Power*Density of Work Piece*Constant For Tool Type(a))/(Specific Cutting Energy in Machining*Initial Work Piece Weight^(1-Constant For Tool Type(b)))
r0 = (tmaxp*ρwork piece*a)/(ps*W^(1-b))
This formula uses 7 Variables
Variables Used
Proportion of Initial Volume - The Proportion of Initial Volume or Weight is the proportion of initial volume or initial weight to be removed by machining.
Machining Time For Maximum Power - (Measured in Second) - Machining Time For Maximum Power is the time for processing when the workpiece is machined under maximum power conditions.
Density of Work Piece - (Measured in Kilogram per Cubic Meter) - The Density of work piece is the mass per unit volume ratio of the material of workpiece.
Constant For Tool Type(a) - Constant for tool type(a) is defined as the constant for the type of material used in the tool.
Specific Cutting Energy in Machining - (Measured in Joule per Cubic Meter) - Specific Cutting Energy in Machining is the energy consumed to remove a unit volume of material, which is calculated as the ratio of cutting energy E to material removal volume V.
Initial Work Piece Weight - (Measured in Kilogram) - The Initial work piece weight is defined as the weight of the work piece before undergoing machining operation.
Constant For Tool Type(b) - Constant for tool type(b) is defined as the constant for the type of material used in the tool.
STEP 1: Convert Input(s) to Base Unit
Machining Time For Maximum Power: 48.925 Second --> 48.925 Second No Conversion Required
Density of Work Piece: 7850 Kilogram per Cubic Meter --> 7850 Kilogram per Cubic Meter No Conversion Required
Constant For Tool Type(a): 2.9 --> No Conversion Required
Specific Cutting Energy in Machining: 3000.487 Megajoule per Cubic Meter --> 3000487000 Joule per Cubic Meter (Check conversion here)
Initial Work Piece Weight: 12.79999 Kilogram --> 12.79999 Kilogram No Conversion Required
Constant For Tool Type(b): 0.529999827884223 --> No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
r0 = (tmaxpwork piece*a)/(ps*W^(1-b)) --> (48.925*7850*2.9)/(3000487000*12.79999^(1-0.529999827884223))
Evaluating ... ...
r0 = 0.000112
STEP 3: Convert Result to Output's Unit
0.000112 --> No Conversion Required
FINAL ANSWER
0.000112 <-- Proportion of Initial Volume
(Calculation completed in 00.012 seconds)

Credits

Created by Parul Keshav
National Institute of Technology (NIT), Srinagar
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University Institute of Technology RGPV (UIT - RGPV), Bhopal
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19 Initial Weight of Workpiece Calculators

Initial weight of workpiece given Total rate for Machining and Operator
Go Initial Work Piece Weight = ((Total Rate of Machining and Operator-(Factor to Allow For Operator*Direct Labor Rate))*(2*Amortized Years*Number of Shifts)/(Constant For Tool Type(e)*Factor to Allow For Machining))^(1/Constant for Tool Type(f))
Direct labour Rate given Total rate for Machining and Operator
Go Direct Labor Rate = (Total Rate of Machining and Operator-((Factor to Allow For Machining*Constant For Tool Type(e)*Initial Work Piece Weight^Constant for Tool Type(f))/(2*Amortized Years*Number of Shifts)))/Factor to Allow For Operator
Total rate for Machining and Operator
Go Total Rate of Machining and Operator = ((Factor to Allow For Machining*Constant For Tool Type(e)*Initial Work Piece Weight^Constant for Tool Type(f))/(2*Amortized Years*Number of Shifts))+(Factor to Allow For Operator*Direct Labor Rate)
Initial weight of workpiece given Machining time for maximum power
Go Initial Work Piece Weight = ((Density of Work Piece*Constant For Tool Type(a)*Machining Time For Maximum Power)/(Proportion of Initial Volume*Specific Cutting Energy in Machining))^(1/(1-Constant For Tool Type(b)))
Proportion of Initial Volume of workpiece to be removed given Initial weight of workpiece
Go Proportion of Initial Volume = (Machining Time For Maximum Power*Density of Work Piece*Constant For Tool Type(a))/(Specific Cutting Energy in Machining*Initial Work Piece Weight^(1-Constant For Tool Type(b)))
Specific cutting energy given Initial weight of workpiece
Go Specific Cutting Energy in Machining = (Machining Time For Maximum Power*Density of Work Piece*Constant For Tool Type(a))/(Proportion of Initial Volume*Initial Work Piece Weight^(1-Constant For Tool Type(b)))
Density of Workpiece given Initial weight of workpiece
Go Density of Work Piece = (Proportion of Initial Volume*Specific Cutting Energy in Machining*Initial Work Piece Weight^(1-Constant For Tool Type(b)))/(Machining Time For Maximum Power*Constant For Tool Type(a))
Length of Workpiece given Machining time for maximum power
Go Length of Workpiece = (Machining Time For Maximum Power*Power Available For Machining)/(Specific Cutting Energy in Machining*pi*Diameter of Workpiece*Depth of Cut)
Constant for machine type b given Power available for Machining
Go Constant For Tool Type(b) = (ln(Power Available For Machining/Constant For Tool Type(a)))/(ln(Initial Work Piece Weight))
Power available for Machining given Initial weight of workpiece
Go Power Available For Machining = Constant Power For Tool Type(a)*(Initial Work Piece Weight)^Constant For Tool Type(b)
Initial weight of workpiece given Cost of Machine tool
Go Initial Work Piece Weight For Machine Tool = (Cost of A Tool/Constant For Tool Type(e))^(1/Constant for Tool Type(f))
Initial weight of workpiece given Power available for Machining
Go Initial Work Piece Weight = (Power Available For Machining/Constant For Tool Type(a))^(1/Constant For Tool Type(b))
Constant for machine type given Power available for Machining
Go Constant For Tool Type(a) = Power Available For Machining/(Initial Work Piece Weight)^Constant For Tool Type(b)
Loading and Unloading time given initial weight of workpiece
Go Loading And Unloading Time = Constant For Tool Type(c)+(Constant For Tool Type(d)*Initial Work Piece Weight)
Initial weight of workpiece given Loading and Unloading time
Go Initial Work Piece Weight = (Loading And Unloading Time-Constant For Tool Type(c))/Constant For Tool Type(d)
Surface area of Workpiece given Surface Generation rate
Go Surface Area of Workpiece = (Machining Surface Generation Time For Minimum Cost*Surface Generation Rate)
Initial weight of workpiece given Machining time under Max power for free machining
Go Initial Work Piece Weight For Free Machining = (Machining Time For Maximum Power/49.9)^(1/0.47)
Initial weight of workpiece given Length-to-diameter Ratio
Go Initial Work Piece Weight = (1.26/Length to Diameter Ratio)^(1/0.29)
Length-to-diameter Ratio in terms Initial weight of workpiece
Go Length to Diameter Ratio = 1.26/(Initial Work Piece Weight^0.29)

Proportion of Initial Volume of workpiece to be removed given Initial weight of workpiece Formula

Proportion of Initial Volume = (Machining Time For Maximum Power*Density of Work Piece*Constant For Tool Type(a))/(Specific Cutting Energy in Machining*Initial Work Piece Weight^(1-Constant For Tool Type(b)))
r0 = (tmaxp*ρwork piece*a)/(ps*W^(1-b))

Example of Energy Efficient CNC Machine Savings

The Energy Efficient CNC, DATRON M7 with a 1.8 kwatt spindle, draws approximately 1.0 kwatt hour. Calculated on 60% power consumption, a continuous 40-hour workweek at an average state rate of $0.1472 per kwatt; the M7 costs approximately $197 a month to power.

How to Calculate Proportion of Initial Volume of workpiece to be removed given Initial weight of workpiece?

Proportion of Initial Volume of workpiece to be removed given Initial weight of workpiece calculator uses Proportion of Initial Volume = (Machining Time For Maximum Power*Density of Work Piece*Constant For Tool Type(a))/(Specific Cutting Energy in Machining*Initial Work Piece Weight^(1-Constant For Tool Type(b))) to calculate the Proportion of Initial Volume, The Proportion of Initial Volume of workpiece to be removed given Initial weight of workpiece formula is used to find the the proportion of the initial volume to be removed by machining. Proportion of Initial Volume is denoted by r0 symbol.

How to calculate Proportion of Initial Volume of workpiece to be removed given Initial weight of workpiece using this online calculator? To use this online calculator for Proportion of Initial Volume of workpiece to be removed given Initial weight of workpiece, enter Machining Time For Maximum Power (tmaxp), Density of Work Piece work piece), Constant For Tool Type(a) (a), Specific Cutting Energy in Machining (ps), Initial Work Piece Weight (W) & Constant For Tool Type(b) (b) and hit the calculate button. Here is how the Proportion of Initial Volume of workpiece to be removed given Initial weight of workpiece calculation can be explained with given input values -> 0.000112 = (48.925*7850*2.9)/(3000487000*12.79999^(1-0.529999827884223)).

FAQ

What is Proportion of Initial Volume of workpiece to be removed given Initial weight of workpiece?
The Proportion of Initial Volume of workpiece to be removed given Initial weight of workpiece formula is used to find the the proportion of the initial volume to be removed by machining and is represented as r0 = (tmaxpwork piece*a)/(ps*W^(1-b)) or Proportion of Initial Volume = (Machining Time For Maximum Power*Density of Work Piece*Constant For Tool Type(a))/(Specific Cutting Energy in Machining*Initial Work Piece Weight^(1-Constant For Tool Type(b))). Machining Time For Maximum Power is the time for processing when the workpiece is machined under maximum power conditions, The Density of work piece is the mass per unit volume ratio of the material of workpiece, Constant for tool type(a) is defined as the constant for the type of material used in the tool, Specific Cutting Energy in Machining is the energy consumed to remove a unit volume of material, which is calculated as the ratio of cutting energy E to material removal volume V, The Initial work piece weight is defined as the weight of the work piece before undergoing machining operation & Constant for tool type(b) is defined as the constant for the type of material used in the tool.
How to calculate Proportion of Initial Volume of workpiece to be removed given Initial weight of workpiece?
The Proportion of Initial Volume of workpiece to be removed given Initial weight of workpiece formula is used to find the the proportion of the initial volume to be removed by machining is calculated using Proportion of Initial Volume = (Machining Time For Maximum Power*Density of Work Piece*Constant For Tool Type(a))/(Specific Cutting Energy in Machining*Initial Work Piece Weight^(1-Constant For Tool Type(b))). To calculate Proportion of Initial Volume of workpiece to be removed given Initial weight of workpiece, you need Machining Time For Maximum Power (tmaxp), Density of Work Piece work piece), Constant For Tool Type(a) (a), Specific Cutting Energy in Machining (ps), Initial Work Piece Weight (W) & Constant For Tool Type(b) (b). With our tool, you need to enter the respective value for Machining Time For Maximum Power, Density of Work Piece, Constant For Tool Type(a), Specific Cutting Energy in Machining, Initial Work Piece Weight & Constant For Tool Type(b) and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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