Thrust force given workpiece removal parameter Calculator

✖Material removal rate during grinding (MRR) refers to the amount of volume removed form workpiece in a specified time frame. It is a crucial parameter in machining for different analysis.ⓘ Material Removal Rate During Grinding [Z_g]			+10% -10%
✖Workpiece removal parameter refers to the rate of removal of material from workpiece with thrust force induced between workpiece and wheel.ⓘ Workpiece Removal Parameter [Λ_w]			+10% -10%
✖Threshold Thrust Force refers to the minimum amount of force required between the grinding wheel and the workpiece to initiate effective material removal.ⓘ Threshold Thrust Force [F_t0]			+10% -10%

✖Thrust Force refers to the force acting in the direction parallel to the grinding wheel's axis during the material removal process. It's the feeding force applied to the workpiece against the wheel.ⓘ Thrust force given workpiece removal parameter [F_t]

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Formula

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Thrust force given workpiece removal parameter

Formula

`"F"_{"t"} = "Z"_{"g"}/"Λ"_{"w"}+"F"_{"t0"}`

Example

`"45N"="430m³/s"/"10"+"2N"`

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Thrust force given workpiece removal parameter Solution

STEP 0: Pre-Calculation Summary

Formula Used

Thrust Force = Material Removal Rate During Grinding/Workpiece Removal Parameter+Threshold Thrust Force
F_t = Z_g/Λ_w+F_t0
This formula uses 4 Variables

Variables Used

Thrust Force - (Measured in Newton) - Thrust Force refers to the force acting in the direction parallel to the grinding wheel's axis during the material removal process. It's the feeding force applied to the workpiece against the wheel.
Material Removal Rate During Grinding - (Measured in Cubic Meter per Second) - Material removal rate during grinding (MRR) refers to the amount of volume removed form workpiece in a specified time frame. It is a crucial parameter in machining for different analysis.
Workpiece Removal Parameter - Workpiece removal parameter refers to the rate of removal of material from workpiece with thrust force induced between workpiece and wheel.
Threshold Thrust Force - (Measured in Newton) - Threshold Thrust Force refers to the minimum amount of force required between the grinding wheel and the workpiece to initiate effective material removal.

STEP 1: Convert Input(s) to Base Unit

Material Removal Rate During Grinding: 430 Cubic Meter per Second --> 430 Cubic Meter per Second No Conversion Required
Workpiece Removal Parameter: 10 --> No Conversion Required
Threshold Thrust Force: 2 Newton --> 2 Newton No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

F_t = Z_g/Λ_w+F_t0 --> 430/10+2

Evaluating ... ...

F_t = 45

STEP 3: Convert Result to Output's Unit

45 Newton --> No Conversion Required

FINAL ANSWER

45 Newton <-- Thrust Force

(Calculation completed in 00.020 seconds)

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Credits

Created by Parul Keshav

National Institute of Technology (NIT), Srinagar

Parul Keshav has created this Calculator and 300+ more calculators!

Verified by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

Kumar Siddhant has verified this Calculator and 100+ more calculators!

< 19 Removal Parameters Calculators

Machine infeed speed given workpiece and wheel removal parameter

Go Machine Infeed Speed = Feed Speed*(1+(Wheel Removal Parameter*Diameter of Workpiece)/(Workpiece Removal Parameter*Diameter of Grinding Tool Wheel))

Feed speed given workpiece and wheel removal parameter

Go Feed Speed = Machine Infeed Speed/(1+(Wheel Removal Parameter*Diameter of Workpiece)/(Workpiece Removal Parameter*Diameter of Grinding Tool Wheel))

Workpiece removal parameter given feed and machine infeed speed

Go Workpiece Removal Parameter = Wheel Removal Parameter*Diameter of Workpiece/((Machine Infeed Speed/Feed Speed-1)*Diameter of Grinding Tool Wheel)

Wheel removal parameter given feed and machine infeed speed

Go Wheel Removal Parameter = Workpiece Removal Parameter*Diameter of Grinding Tool Wheel*(Machine Infeed Speed/Feed Speed-1)/Diameter of Workpiece

Width of cut given Metal removal rate

Go Width of Grinding Path = Metal Removal Rate in Grinding/(Feed Speed*pi*Diameter of Workpiece)

Feed speed given Metal removal rate

Go Feed Speed = Metal Removal Rate in Grinding/(pi*Diameter of Workpiece*Width of Grinding Path)

Metal removal rate given Diameter of workpiece

Go Metal Removal Rate in Grinding = pi*Diameter of Workpiece*Width of Grinding Path*Feed Speed

Metal removal rate given workpiece removal parameter

Go Material Removal Rate During Grinding = (Thrust Force-Threshold Thrust Force)*Workpiece Removal Parameter

Workpiece removal parameter given metal removal rate

Go Workpiece Removal Parameter = Material Removal Rate During Grinding/(Thrust Force-Threshold Thrust Force)

Threshold thrust force given workpiece removal parameter

Go Threshold Thrust Force = Thrust Force-Material Removal Rate During Grinding/Workpiece Removal Parameter

Thrust force given workpiece removal parameter

Go Thrust Force = Material Removal Rate During Grinding/Workpiece Removal Parameter+Threshold Thrust Force

Wheel removal rate given Wheel removal parameter

Go Wheel Removal Rate = Wheel Removal Parameter*(Thrust Force-Threshold Thrust Force)

Wheel removal parameter given wheel removal rate

Go Wheel Removal Parameter = Wheel Removal Rate/(Thrust Force-Threshold Thrust Force)

Time taken for spark-out operation

Go Time Taken for Spark-Out Operation = Number of Workpiece Revolution/Rotational Frequency of Workpiece

Workpiece removal parameter given Grinding ratio

Go Workpiece Removal Parameter = Grinding Ratio*Wheel Removal Parameter

Wheel removal parameter given Grinding ratio

Go Wheel Removal Parameter = Workpiece Removal Parameter/Grinding Ratio

Grinding ratio

Go Grinding Ratio = Workpiece Removal Parameter/Wheel Removal Parameter

Relative contact area of grains given Total Energy flowing into workpiece

Go Relative Contact Area = (Percentage of Total Energy Flowing into Workpiece-60)/5

Grain size given grain Diameter

Go Grain Size = 0.0254/Grain Diameter

Thrust force given workpiece removal parameter Formula

Thrust Force = Material Removal Rate During Grinding/Workpiece Removal Parameter+Threshold Thrust Force
F_t = Z_g/Λ_w+F_t0

What is Material Removal Rate?

Material Removal Rate (MRR) in grinding signifies how much material, measured in volume per unit of time (often cubic millimeters per second), is ground away from the workpiece. It's a key metric for gauging grinding efficiency. A higher MRR indicates faster material removal, allowing for quicker completion of grinding tasks. However, it's crucial to find the optimal MRR. Pushing for an excessively high rate can damage the grinding wheel, the workpiece, or both, due to the increased grinding forces involved.

How to Calculate Thrust force given workpiece removal parameter?

Thrust force given workpiece removal parameter calculator uses Thrust Force = Material Removal Rate During Grinding/Workpiece Removal Parameter+Threshold Thrust Force to calculate the Thrust Force, Thrust force given workpiece removal parameter is the pushing force applied in the direction of the grinding wheel towards the workpiece, when workpiece removal parameter specific to the material of workpiece is known to us. It's essentially the force you use to press the wheel against the material. This force plays a key role in material removal and grinding efficiency. Higher thrust forces can increase material removal but also lead to faster wheel wear and potential damage to the workpiece. Thrust Force is denoted by F_t symbol.

How to calculate Thrust force given workpiece removal parameter using this online calculator? To use this online calculator for Thrust force given workpiece removal parameter, enter Material Removal Rate During Grinding (Z_g), Workpiece Removal Parameter (Λ_w) & Threshold Thrust Force (F_t0) and hit the calculate button. Here is how the Thrust force given workpiece removal parameter calculation can be explained with given input values -> 45 = 430/10+2.

FAQ

What is Thrust force given workpiece removal parameter?

Thrust force given workpiece removal parameter is the pushing force applied in the direction of the grinding wheel towards the workpiece, when workpiece removal parameter specific to the material of workpiece is known to us. It's essentially the force you use to press the wheel against the material. This force plays a key role in material removal and grinding efficiency. Higher thrust forces can increase material removal but also lead to faster wheel wear and potential damage to the workpiece and is represented as F_t = Z_g/Λ_w+F_t0 or Thrust Force = Material Removal Rate During Grinding/Workpiece Removal Parameter+Threshold Thrust Force. Material removal rate during grinding (MRR) refers to the amount of volume removed form workpiece in a specified time frame. It is a crucial parameter in machining for different analysis, Workpiece removal parameter refers to the rate of removal of material from workpiece with thrust force induced between workpiece and wheel & Threshold Thrust Force refers to the minimum amount of force required between the grinding wheel and the workpiece to initiate effective material removal.

How to calculate Thrust force given workpiece removal parameter?

Thrust force given workpiece removal parameter is the pushing force applied in the direction of the grinding wheel towards the workpiece, when workpiece removal parameter specific to the material of workpiece is known to us. It's essentially the force you use to press the wheel against the material. This force plays a key role in material removal and grinding efficiency. Higher thrust forces can increase material removal but also lead to faster wheel wear and potential damage to the workpiece is calculated using Thrust Force = Material Removal Rate During Grinding/Workpiece Removal Parameter+Threshold Thrust Force. To calculate Thrust force given workpiece removal parameter, you need Material Removal Rate During Grinding (Z_g), Workpiece Removal Parameter (Λ_w) & Threshold Thrust Force (F_t0). With our tool, you need to enter the respective value for Material Removal Rate During Grinding, Workpiece Removal Parameter & Threshold Thrust Force and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

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