Time for Changing one Tool given Total Tool Changing Time Calculator

✖Total Tool Changing Time is the average time required by the operator or automation system to change the tool.ⓘ Total Tool Changing Time [TCT]			+10% -10%
✖The Number of Tools Used is the total number of tools used for manufacturing a batch of products.ⓘ Number of Tools Used [N_t]			+10% -10%

✖Time to Change One Tool is the measure of time it takes to change one tool during machining.ⓘ Time for Changing one Tool given Total Tool Changing Time [t_c]

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Formula

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Time for Changing one Tool given Total Tool Changing Time

Formula

`"t"_{"c"} = "TCT"/"N"_{"t"}`

Example

`"1.5min"="4.5min"/"3"`

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Time for Changing one Tool given Total Tool Changing Time Solution

STEP 0: Pre-Calculation Summary

Formula Used

Time to Change One Tool = Total Tool Changing Time/Number of Tools Used
t_c = TCT/N_t
This formula uses 3 Variables

Variables Used

Time to Change One Tool - (Measured in Second) - Time to Change One Tool is the measure of time it takes to change one tool during machining.
Total Tool Changing Time - (Measured in Second) - Total Tool Changing Time is the average time required by the operator or automation system to change the tool.
Number of Tools Used - The Number of Tools Used is the total number of tools used for manufacturing a batch of products.

STEP 1: Convert Input(s) to Base Unit

Total Tool Changing Time: 4.5 Minute --> 270 Second (Check conversion here)
Number of Tools Used: 3 --> No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

t_c = TCT/N_t --> 270/3

Evaluating ... ...

t_c = 90

STEP 3: Convert Result to Output's Unit

90 Second -->1.5 Minute (Check conversion here)

FINAL ANSWER

1.5 Minute <-- Time to Change One Tool

(Calculation completed in 00.004 seconds)

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Credits

Created by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

Kumar Siddhant has created this Calculator and 400+ more calculators!

Verified by Parul Keshav

National Institute of Technology (NIT), Srinagar

Parul Keshav has verified this Calculator and 400+ more calculators!

< 21 Total Production Cost Calculators

Machining Time for Each Product using Total Production Cost

Go Machining Time = (Total Production Cost For Production Method-Cost of A Tool*Batch Size*Setup Time-Number of Tools Used*(Cost of A Tool*Time to Change One Tool+Cost of A Tool))/(Cost of A Tool*Batch Size)

Setup Time for Each Product given Total Production Cost

Go Setup Time = (Total Production Cost-Cost of A Tool*Batch Size*Machining Time-Number of Tools Used*(Cost of A Tool*Time to Change One Tool+Cost of A Tool))/(Cost of A Tool*Batch Size)

Tool Changing Time for Each Tool given Total Production Cost

Go Time to Change One Tool = (Total Production Cost-Batch Size*Cost of A Tool*(Setup Time+Machining Time)-Number of Tools Used*Cost of A Tool)/(Cost of A Tool*Number of Tools Used)

Non-Productive Cost of Each Component given Total Production Cost

Go Non Productive Cost of Each Component = Total Production Cost-(Batch Size*Cost of A Tool*Machining Time+Number of Tools Used*((Cost of A Tool*Time to Change One Tool)+Cost of A Tool))

Machining and Operating Rate given Total Production Cost

Go Machining and Operating Rate = (Total Production Cost-(Number of Tools Used*Cost of A Tool))/(Batch Size*(Setup Time+Machining Time)+(Number of Tools Used*Tool Changing Time))

Tool Changing Cost of Each Tool using Total Production Cost

Go Cost of changing each Tool = (Total Production Cost-Batch Size*Cost of A Tool*(Setup Time+Machining Time)-Number of Tools Used*Cost of A Tool)/(Number of Tools Used)

Number of Tools used given Total Production Cost

Go Number of Tools Used = (Total Production Cost- Batch Size*Cost of A Tool*(Setup Time+Machining Time))/(Cost of A Tool*Time to Change One Tool+Cost of A Tool)

Total Production Cost

Go Total Production Cost = Batch Size*(Cost of A Tool*(Setup Time+Machining Time)+(Number of Tools Used)*((Cost of A Tool*Time to Change One Tool)+Cost of A Tool))

Total Tool Changing Time given Total Production Cost

Go Total Tool Changing Time = (Total Production Cost-(Total Cost of Tools Used+Total Machining And Operating Cost+Total Non-Productive Cost))/(Number of Tools Used*Cost of A Tool)

Total Tool Changing Cost using Total Production Cost

Go Total Tool Changing Cost = Total Production Cost-Batch Size*Cost of A Tool*(Setup Time+Machining Time)-Number of Tools Used*Cost of A Tool

Total Non-Productive Time using Total Production Cost

Go Non Productive Time = (Total Production Cost for Setup Time-(Total Machining And Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used))/(Cost of A Tool)

Total Machining Time using Total Production Cost

Go Total Machining Time = (Total Production Cost-(Total Non-Productive Cost+Total Tool Changing Cost+Total Cost of Tools Used))/(Cost of A Tool)

Total Non-Productive Cost given Total Production Cost

Go Total Non Productive Cost = Total Production Cost-(Total Machining And Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used)

Total Cost of Tools given Total Production Cost

Go Total Cost of Tools Used = Total Production Cost-(Total Machining And Operating Cost+Total Tool Changing Cost+Total Non Productive Cost)

Total Tool-Changing Cost

Go Total Tool Changing Cost = Total Tool Changing Time*Number of Tools Used

Time for Changing one Tool given Total Tool Changing Time

Go Time to Change One Tool = Total Tool Changing Time/Number of Tools Used

Total Tool Changing Time

Go Total Tool Changing Time = Number of Tools Used*Time to Change One Tool

Total Production Cost for given Batch Size

Go Total Production Cost = Batch Size*Production Cost of Each Component

Batch Size given Total Production Cost

Go Batch Size = Total Production Cost/Production Cost of Each Component

Cost of Tool given Total Cost of Tools

Go Cost of A Tool = Total Cost of Tools Used/Number of Tools Used

Total Cost of Tools Used

Go Total Cost of Tools Used = Number of Tools Used*Cost of A Tool

Time for Changing one Tool given Total Tool Changing Time Formula

Time to Change One Tool = Total Tool Changing Time/Number of Tools Used
t_c = TCT/N_t

Tool Failure and Need to change the Tool

The tool generally undergoes the following failure:
1. Fracture failure - Cutting force becomes excessive, leading to brittle fracture
2. Temperature failure - Cutting temperature is too high for the tool material
3. Gradual wear
Due to Wear, the sharpness of the Cutting edge of the tool is lost which leads to roughness and tolerances at the surface. To tackle this, the tool is usually sharpened rather than completely changed.

How to Calculate Time for Changing one Tool given Total Tool Changing Time?

Time for Changing one Tool given Total Tool Changing Time calculator uses Time to Change One Tool = Total Tool Changing Time/Number of Tools Used to calculate the Time to Change One Tool, The Time for Changing one Tool given Total Tool Changing Time is a method to determine the maximum time that is available to the operator or automation system to change the tool. Time to Change One Tool is denoted by t_c symbol.

How to calculate Time for Changing one Tool given Total Tool Changing Time using this online calculator? To use this online calculator for Time for Changing one Tool given Total Tool Changing Time, enter Total Tool Changing Time (TCT) & Number of Tools Used (N_t) and hit the calculate button. Here is how the Time for Changing one Tool given Total Tool Changing Time calculation can be explained with given input values -> 0.025 = 270/3.

FAQ

What is Time for Changing one Tool given Total Tool Changing Time?

The Time for Changing one Tool given Total Tool Changing Time is a method to determine the maximum time that is available to the operator or automation system to change the tool and is represented as t_c = TCT/N_t or Time to Change One Tool = Total Tool Changing Time/Number of Tools Used. Total Tool Changing Time is the average time required by the operator or automation system to change the tool & The Number of Tools Used is the total number of tools used for manufacturing a batch of products.

How to calculate Time for Changing one Tool given Total Tool Changing Time?

The Time for Changing one Tool given Total Tool Changing Time is a method to determine the maximum time that is available to the operator or automation system to change the tool is calculated using Time to Change One Tool = Total Tool Changing Time/Number of Tools Used. To calculate Time for Changing one Tool given Total Tool Changing Time, you need Total Tool Changing Time (TCT) & Number of Tools Used (N_t). With our tool, you need to enter the respective value for Total Tool Changing Time & Number of Tools Used and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

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