Width of Equilibrium Gap Calculator

✖Resistance of Gap Between Work And Tool, often referred to as the "gap" in machining processes, depends on various factors such as the material being machined, the tool material and geometry.ⓘ Resistance of Gap Between Work And Tool [R]			+10% -10%
✖The Cross Sectional Area of Gap is defined as the cross-sectional area of the equilibrium gap which is required to maintain the desired electrolytic effect between tool and workpiece.ⓘ Cross Sectional Area of Gap [A_Gap]			+10% -10%
✖Specific Resistance of The Electrolyte is the measure of how strongly it opposes the flow of current through them.ⓘ Specific Resistance of The Electrolyte [r_e]			+10% -10%

✖The Gap between Tool and Work Surface is the stretch of the distance between tool and work Surface during Electrochemical Machining.ⓘ Width of Equilibrium Gap [h]

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Formula

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Width of Equilibrium Gap

Formula

`"h" = ("R"*"A"_{"Gap"})/"r"_{"e"}`

Example

`"0.25mm"=("0.012Ω"*"6.25cm²")/"3Ω*cm"`

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Width of Equilibrium Gap Solution

STEP 0: Pre-Calculation Summary

Formula Used

Gap Between Tool And Work Surface = (Resistance of Gap Between Work And Tool*Cross Sectional Area of Gap)/Specific Resistance of The Electrolyte
h = (R*A_Gap)/r_e
This formula uses 4 Variables

Variables Used

Gap Between Tool And Work Surface - (Measured in Meter) - The Gap between Tool and Work Surface is the stretch of the distance between tool and work Surface during Electrochemical Machining.
Resistance of Gap Between Work And Tool - (Measured in Ohm) - Resistance of Gap Between Work And Tool, often referred to as the "gap" in machining processes, depends on various factors such as the material being machined, the tool material and geometry.
Cross Sectional Area of Gap - (Measured in Square Meter) - The Cross Sectional Area of Gap is defined as the cross-sectional area of the equilibrium gap which is required to maintain the desired electrolytic effect between tool and workpiece.
Specific Resistance of The Electrolyte - (Measured in Ohm Meter) - Specific Resistance of The Electrolyte is the measure of how strongly it opposes the flow of current through them.

STEP 1: Convert Input(s) to Base Unit

Resistance of Gap Between Work And Tool: 0.012 Ohm --> 0.012 Ohm No Conversion Required
Cross Sectional Area of Gap: 6.25 Square Centimeter --> 0.000625 Square Meter (Check conversion here)
Specific Resistance of The Electrolyte: 3 Ohm Centimeter --> 0.03 Ohm Meter (Check conversion here)

STEP 2: Evaluate Formula

Substituting Input Values in Formula

h = (R*A_Gap)/r_e --> (0.012*0.000625)/0.03

Evaluating ... ...

h = 0.00025

STEP 3: Convert Result to Output's Unit

0.00025 Meter -->0.25 Millimeter (Check conversion here)

FINAL ANSWER

0.25 Millimeter <-- Gap Between Tool And Work Surface

(Calculation completed in 00.020 seconds)

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Created by Rajat Vishwakarma

University Institute of Technology RGPV (UIT - RGPV), Bhopal

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Verified by Parul Keshav

National Institute of Technology (NIT), Srinagar

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< 14 Gap Resistance Calculators

Flow Rate of Electrolytes from Gap Resistance ECM

Go Volume Flow Rate = (Electric Current^2*Resistance of Gap Between Work And Tool)/(Density of Electrolyte*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))

Density of Electrolyte

Go Density of Electrolyte = (Electric Current^2*Resistance of Gap Between Work And Tool)/(Volume Flow Rate*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))

Gap Resistance from Electrolyte Flow Rate

Go Resistance of Gap Between Work And Tool = (Volume Flow Rate*Density of Electrolyte*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))/Electric Current^2

Specific Resistivity of Electrolyte given Gap between Tool and Work Surface

Go Specific Resistance of The Electrolyte = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Gap Between Tool And Work Surface*Work Piece Density*Feed Speed)

Density of Work Material given Gap between Tool and Work Surface

Go Work Piece Density = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Specific Resistance of The Electrolyte*Feed Speed*Gap Between Tool And Work Surface)

Tool Feed Speed given Gap between Tool and Work Surface

Go Feed Speed = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Specific Resistance of The Electrolyte*Work Piece Density*Gap Between Tool And Work Surface)

Supply Voltage given Gap between Tool and Work Surface

Go Supply Voltage = Gap Between Tool And Work Surface*Specific Resistance of The Electrolyte*Work Piece Density*Feed Speed/(Current Efficiency in Decimal*Electrochemical Equivalent)

Gap between Tool and Work Surface

Go Gap Between Tool And Work Surface = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Specific Resistance of The Electrolyte*Work Piece Density*Feed Speed)

Specific Resistivity of Electrolyte given Supply Current

Go Specific Resistance of The Electrolyte = Area of Penetration*Supply Voltage/(Gap Between Tool And Work Surface*Electric Current)

Gap between Tool and Work Surface given Supply Current

Go Gap Between Tool And Work Surface = Area of Penetration*Supply Voltage/(Specific Resistance of The Electrolyte*Electric Current)

Gap Resistance between Work and Tool

Go Resistance of Gap Between Work And Tool = (Specific Resistance of The Electrolyte*Gap Between Tool And Work Surface)/Cross Sectional Area of Gap

Specific Resistance of Electrolyte

Go Specific Resistance of The Electrolyte = (Resistance of Gap Between Work And Tool*Cross Sectional Area of Gap)/Gap Between Tool And Work Surface

Cross-Sectional Area of Gap

Go Cross Sectional Area of Gap = (Specific Resistance of The Electrolyte*Gap Between Tool And Work Surface)/Resistance of Gap Between Work And Tool

Width of Equilibrium Gap

Go Gap Between Tool And Work Surface = (Resistance of Gap Between Work And Tool*Cross Sectional Area of Gap)/Specific Resistance of The Electrolyte

Width of Equilibrium Gap Formula

Gap Between Tool And Work Surface = (Resistance of Gap Between Work And Tool*Cross Sectional Area of Gap)/Specific Resistance of The Electrolyte
h = (R*A_Gap)/r_e

What is Faraday's I law of electrolysis ?

The first law of Faraday’s electrolysis states that the chemical change produced during electrolysis is proportional to the current passed and the electrochemical equivalence of the anode material.

How to Calculate Width of Equilibrium Gap?

Width of Equilibrium Gap calculator uses Gap Between Tool And Work Surface = (Resistance of Gap Between Work And Tool*Cross Sectional Area of Gap)/Specific Resistance of The Electrolyte to calculate the Gap Between Tool And Work Surface, The Width of equilibrium gap formula is defined as the gap required to maintain the electrochemical effect between tool and workpiece. Gap Between Tool And Work Surface is denoted by h symbol.

How to calculate Width of Equilibrium Gap using this online calculator? To use this online calculator for Width of Equilibrium Gap, enter Resistance of Gap Between Work And Tool (R), Cross Sectional Area of Gap (A_Gap) & Specific Resistance of The Electrolyte (r_e) and hit the calculate button. Here is how the Width of Equilibrium Gap calculation can be explained with given input values -> 250 = (0.012*0.000625)/0.03.

FAQ

What is Width of Equilibrium Gap?

The Width of equilibrium gap formula is defined as the gap required to maintain the electrochemical effect between tool and workpiece and is represented as h = (R*A_Gap)/r_e or Gap Between Tool And Work Surface = (Resistance of Gap Between Work And Tool*Cross Sectional Area of Gap)/Specific Resistance of The Electrolyte. Resistance of Gap Between Work And Tool, often referred to as the "gap" in machining processes, depends on various factors such as the material being machined, the tool material and geometry, The Cross Sectional Area of Gap is defined as the cross-sectional area of the equilibrium gap which is required to maintain the desired electrolytic effect between tool and workpiece & Specific Resistance of The Electrolyte is the measure of how strongly it opposes the flow of current through them.

How to calculate Width of Equilibrium Gap?

The Width of equilibrium gap formula is defined as the gap required to maintain the electrochemical effect between tool and workpiece is calculated using Gap Between Tool And Work Surface = (Resistance of Gap Between Work And Tool*Cross Sectional Area of Gap)/Specific Resistance of The Electrolyte. To calculate Width of Equilibrium Gap, you need Resistance of Gap Between Work And Tool (R), Cross Sectional Area of Gap (A_Gap) & Specific Resistance of The Electrolyte (r_e). With our tool, you need to enter the respective value for Resistance of Gap Between Work And Tool, Cross Sectional Area of Gap & Specific Resistance of The Electrolyte and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Gap Between Tool And Work Surface?

In this formula, Gap Between Tool And Work Surface uses Resistance of Gap Between Work And Tool, Cross Sectional Area of Gap & Specific Resistance of The Electrolyte. We can use 2 other way(s) to calculate the same, which is/are as follows -

Gap Between Tool And Work Surface = Area of Penetration*Supply Voltage/(Specific Resistance of The Electrolyte*Electric Current)
Gap Between Tool And Work Surface = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Specific Resistance of The Electrolyte*Work Piece Density*Feed Speed)

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