Cross-Sectional Area of Gap Solution

STEP 0: Pre-Calculation Summary
Formula Used
Cross Sectional Area of Gap = (Specific Resistance of The Electrolyte*Gap Between Tool and Work Surface)/Resistance of Gap Between Work and Tool
AGap = (re*h)/R
This formula uses 4 Variables
Variables Used
Cross Sectional Area of Gap - (Measured in Square Meter) - The Cross Sectional Area of Gap is defined as the cross-sectional area of the equilibrium gap which is required to maintain the desired electrolytic effect between tool and workpiece.
Specific Resistance of The Electrolyte - (Measured in Ohm Meter) - Specific Resistance of the electrolyte is the measure of how strongly it opposes the flow of current through them.
Gap Between Tool and Work Surface - (Measured in Meter) - The Gap between Tool and Work Surface is the stretch of the distance between Tool and Work Surface during Electrochemical Machining.
Resistance of Gap Between Work and Tool - (Measured in Ohm) - Resistance of Gap between Work and Tool, often referred to as the "gap" in machining processes, depends on various factors such as the material being machined, the tool material and geometry.
STEP 1: Convert Input(s) to Base Unit
Specific Resistance of The Electrolyte: 3 Ohm Centimeter --> 0.03 Ohm Meter (Check conversion here)
Gap Between Tool and Work Surface: 0.25 Millimeter --> 0.00025 Meter (Check conversion here)
Resistance of Gap Between Work and Tool: 0.012 Ohm --> 0.012 Ohm No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
AGap = (re*h)/R --> (0.03*0.00025)/0.012
Evaluating ... ...
AGap = 0.000625
STEP 3: Convert Result to Output's Unit
0.000625 Square Meter -->6.25 Square Centimeter (Check conversion here)
FINAL ANSWER
6.25 Square Centimeter <-- Cross Sectional Area of Gap
(Calculation completed in 00.004 seconds)

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University Institute of Technology RGPV (UIT - RGPV), Bhopal
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11 Gap Resistance Calculators

Current Required in ECM
Go Electric Current = sqrt((Volume Flow Rate*Density of Electrolyte*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))/Resistance of Gap Between Work and Tool)
Ambient Temperature during ECM
Go Ambient Air Temperature = Boiling Point of Electrolyte-(Electric Current^2*Resistance of Gap Between Work and Tool)/(Density of Electrolyte*Specific Heat Capacity of Electrolyte*Maximum Volume Flow Rate)
Specific Heat of Electrolyte from Volume Flow Rate
Go Specific Heat Capacity of Electrolyte = (Electric Current^2*Resistance of Gap Between Work and Tool)/(Density of Electrolyte*Volume Flow Rate*(Boiling Point of Electrolyte-Ambient Air Temperature))
Flow Rate of Electrolytes from Gap Resistance ECM
Go Volume Flow Rate = (Electric Current^2*Resistance of Gap Between Work and Tool)/(Density of Electrolyte*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))
Density of Electrolyte
Go Density of Electrolyte = (Electric Current^2*Resistance of Gap Between Work and Tool)/(Volume Flow Rate*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))
Boiling Point of Electrolyte during Electrochemical Machining of Metals
Go Boiling Point of Electrolyte = Ambient Air Temperature+(Electric Current^2*Resistance of Gap Between Work and Tool)/(Density of Electrolyte*Specific Heat Capacity of Electrolyte*Volume Flow Rate)
Gap Resistance from Electrolyte Flow Rate
Go Resistance of Gap Between Work and Tool = (Volume Flow Rate*Density of Electrolyte*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))/Electric Current^2
Gap Resistance between Work and Tool
Go Resistance of Gap Between Work and Tool = (Specific Resistance of The Electrolyte*Gap Between Tool and Work Surface)/Cross Sectional Area of Gap
Specific Resistance of Electrolyte
Go Specific Resistance of The Electrolyte = (Resistance of Gap Between Work and Tool*Cross Sectional Area of Gap)/Gap Between Tool and Work Surface
Cross-Sectional Area of Gap
Go Cross Sectional Area of Gap = (Specific Resistance of The Electrolyte*Gap Between Tool and Work Surface)/Resistance of Gap Between Work and Tool
Width of Equilibrium Gap
Go Gap Between Tool and Work Surface = (Resistance of Gap Between Work and Tool*Cross Sectional Area of Gap)/Specific Resistance of The Electrolyte

Cross-Sectional Area of Gap Formula

Cross Sectional Area of Gap = (Specific Resistance of The Electrolyte*Gap Between Tool and Work Surface)/Resistance of Gap Between Work and Tool
AGap = (re*h)/R

What is Faraday's I law of electrolysis ?

The first law of Faraday’s electrolysis states that the chemical change produced during electrolysis is proportional to the current passed and the electrochemical equivalence of the anode material.

How to Calculate Cross-Sectional Area of Gap?

Cross-Sectional Area of Gap calculator uses Cross Sectional Area of Gap = (Specific Resistance of The Electrolyte*Gap Between Tool and Work Surface)/Resistance of Gap Between Work and Tool to calculate the Cross Sectional Area of Gap, The Cross-sectional area of gap formula is defined as the cross-sectional area of the equilibrium gap which is required to maintain the desired electrolytic effect between tool and workpiece. Cross Sectional Area of Gap is denoted by AGap symbol.

How to calculate Cross-Sectional Area of Gap using this online calculator? To use this online calculator for Cross-Sectional Area of Gap, enter Specific Resistance of The Electrolyte (re), Gap Between Tool and Work Surface (h) & Resistance of Gap Between Work and Tool (R) and hit the calculate button. Here is how the Cross-Sectional Area of Gap calculation can be explained with given input values -> 62500 = (0.03*0.00025)/0.012.

FAQ

What is Cross-Sectional Area of Gap?
The Cross-sectional area of gap formula is defined as the cross-sectional area of the equilibrium gap which is required to maintain the desired electrolytic effect between tool and workpiece and is represented as AGap = (re*h)/R or Cross Sectional Area of Gap = (Specific Resistance of The Electrolyte*Gap Between Tool and Work Surface)/Resistance of Gap Between Work and Tool. Specific Resistance of the electrolyte is the measure of how strongly it opposes the flow of current through them, The Gap between Tool and Work Surface is the stretch of the distance between Tool and Work Surface during Electrochemical Machining & Resistance of Gap between Work and Tool, often referred to as the "gap" in machining processes, depends on various factors such as the material being machined, the tool material and geometry.
How to calculate Cross-Sectional Area of Gap?
The Cross-sectional area of gap formula is defined as the cross-sectional area of the equilibrium gap which is required to maintain the desired electrolytic effect between tool and workpiece is calculated using Cross Sectional Area of Gap = (Specific Resistance of The Electrolyte*Gap Between Tool and Work Surface)/Resistance of Gap Between Work and Tool. To calculate Cross-Sectional Area of Gap, you need Specific Resistance of The Electrolyte (re), Gap Between Tool and Work Surface (h) & Resistance of Gap Between Work and Tool (R). With our tool, you need to enter the respective value for Specific Resistance of The Electrolyte, Gap Between Tool and Work Surface & Resistance of Gap Between Work and Tool and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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