Flow Rate of Electrolytes from Gap Resistance ECM Solution

STEP 0: Pre-Calculation Summary
Formula Used
Volume Flow Rate = (Electric Current^2*Resistance of Gap Between Work and Tool)/(Density of Electrolyte*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))
q = (I^2*R)/(ρe*ce*(θB-θo))
This formula uses 7 Variables
Variables Used
Volume Flow Rate - (Measured in Cubic Meter per Second) - Volume Flow Rate is the volume of fluid that passes per unit of time.
Electric Current - (Measured in Ampere) - Electric current is the rate of flow of electric charge through a circuit, measured in amperes.
Resistance of Gap Between Work and Tool - (Measured in Ohm) - Resistance of Gap between Work and Tool, often referred to as the "gap" in machining processes, depends on various factors such as the material being machined, the tool material and geometry.
Density of Electrolyte - (Measured in Kilogram per Cubic Meter) - The Density of Electrolyte shows the denseness of that electrolyte in a specific given area. This is taken as mass per unit volume of a given object.
Specific Heat Capacity of Electrolyte - (Measured in Joule per Kilogram per K) - Specific Heat Capacity of electrolyte is the heat required to raise the temperature of the unit mass of a given substance by a given amount.
Boiling Point of Electrolyte - (Measured in Kelvin) - Boiling Point of electrolyte is the temperature at which a liquid starts to boil and transforms to vapor.
Ambient Air Temperature - (Measured in Kelvin) - Ambient Air Temperature is the temperature where the ramming process starts.
STEP 1: Convert Input(s) to Base Unit
Electric Current: 1000 Ampere --> 1000 Ampere No Conversion Required
Resistance of Gap Between Work and Tool: 0.012 Ohm --> 0.012 Ohm No Conversion Required
Density of Electrolyte: 997 Kilogram per Cubic Meter --> 997 Kilogram per Cubic Meter No Conversion Required
Specific Heat Capacity of Electrolyte: 4.18 Kilojoule per Kilogram per K --> 4180 Joule per Kilogram per K (Check conversion here)
Boiling Point of Electrolyte: 368.15 Kelvin --> 368.15 Kelvin No Conversion Required
Ambient Air Temperature: 308.15 Kelvin --> 308.15 Kelvin No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
q = (I^2*R)/(ρe*ce*(θBo)) --> (1000^2*0.012)/(997*4180*(368.15-308.15))
Evaluating ... ...
q = 4.79908625397724E-05
STEP 3: Convert Result to Output's Unit
4.79908625397724E-05 Cubic Meter per Second -->47990.8625397724 Cubic Millimeter per Second (Check conversion here)
FINAL ANSWER
47990.8625397724 47990.86 Cubic Millimeter per Second <-- Volume Flow Rate
(Calculation completed in 00.020 seconds)

Credits

Created by Rajat Vishwakarma
University Institute of Technology RGPV (UIT - RGPV), Bhopal
Rajat Vishwakarma has created this Calculator and 400+ more calculators!
Verified by Parul Keshav
National Institute of Technology (NIT), Srinagar
Parul Keshav has verified this Calculator and 400+ more calculators!

11 Gap Resistance Calculators

Current Required in ECM
Go Electric Current = sqrt((Volume Flow Rate*Density of Electrolyte*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))/Resistance of Gap Between Work and Tool)
Ambient Temperature during ECM
Go Ambient Air Temperature = Boiling Point of Electrolyte-(Electric Current^2*Resistance of Gap Between Work and Tool)/(Density of Electrolyte*Specific Heat Capacity of Electrolyte*Maximum Volume Flow Rate)
Specific Heat of Electrolyte from Volume Flow Rate
Go Specific Heat Capacity of Electrolyte = (Electric Current^2*Resistance of Gap Between Work and Tool)/(Density of Electrolyte*Volume Flow Rate*(Boiling Point of Electrolyte-Ambient Air Temperature))
Flow Rate of Electrolytes from Gap Resistance ECM
Go Volume Flow Rate = (Electric Current^2*Resistance of Gap Between Work and Tool)/(Density of Electrolyte*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))
Density of Electrolyte
Go Density of Electrolyte = (Electric Current^2*Resistance of Gap Between Work and Tool)/(Volume Flow Rate*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))
Boiling Point of Electrolyte during Electrochemical Machining of Metals
Go Boiling Point of Electrolyte = Ambient Air Temperature+(Electric Current^2*Resistance of Gap Between Work and Tool)/(Density of Electrolyte*Specific Heat Capacity of Electrolyte*Volume Flow Rate)
Gap Resistance from Electrolyte Flow Rate
Go Resistance of Gap Between Work and Tool = (Volume Flow Rate*Density of Electrolyte*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))/Electric Current^2
Gap Resistance between Work and Tool
Go Resistance of Gap Between Work and Tool = (Specific Resistance of The Electrolyte*Gap Between Tool and Work Surface)/Cross Sectional Area of Gap
Specific Resistance of Electrolyte
Go Specific Resistance of The Electrolyte = (Resistance of Gap Between Work and Tool*Cross Sectional Area of Gap)/Gap Between Tool and Work Surface
Cross-Sectional Area of Gap
Go Cross Sectional Area of Gap = (Specific Resistance of The Electrolyte*Gap Between Tool and Work Surface)/Resistance of Gap Between Work and Tool
Width of Equilibrium Gap
Go Gap Between Tool and Work Surface = (Resistance of Gap Between Work and Tool*Cross Sectional Area of Gap)/Specific Resistance of The Electrolyte

Flow Rate of Electrolytes from Gap Resistance ECM Formula

Volume Flow Rate = (Electric Current^2*Resistance of Gap Between Work and Tool)/(Density of Electrolyte*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))
q = (I^2*R)/(ρe*ce*(θB-θo))

What is Faraday's I law of electrolysis ?

The first law of Faraday’s electrolysis states that the chemical change produced during electrolysis is proportional to the current passed and the electrochemical equivalence of the anode material.

How to Calculate Flow Rate of Electrolytes from Gap Resistance ECM?

Flow Rate of Electrolytes from Gap Resistance ECM calculator uses Volume Flow Rate = (Electric Current^2*Resistance of Gap Between Work and Tool)/(Density of Electrolyte*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature)) to calculate the Volume Flow Rate, The flow rate of electrolytes from gap resistance ECM formula is used to determine the flow rate that is required to cool down the heat generated during machining. Volume Flow Rate is denoted by q symbol.

How to calculate Flow Rate of Electrolytes from Gap Resistance ECM using this online calculator? To use this online calculator for Flow Rate of Electrolytes from Gap Resistance ECM, enter Electric Current (I), Resistance of Gap Between Work and Tool (R), Density of Electrolyte e), Specific Heat Capacity of Electrolyte (ce), Boiling Point of Electrolyte B) & Ambient Air Temperature o) and hit the calculate button. Here is how the Flow Rate of Electrolytes from Gap Resistance ECM calculation can be explained with given input values -> 4.8E+13 = (1000^2*0.012)/(997*4180*(368.15-308.15)).

FAQ

What is Flow Rate of Electrolytes from Gap Resistance ECM?
The flow rate of electrolytes from gap resistance ECM formula is used to determine the flow rate that is required to cool down the heat generated during machining and is represented as q = (I^2*R)/(ρe*ce*(θBo)) or Volume Flow Rate = (Electric Current^2*Resistance of Gap Between Work and Tool)/(Density of Electrolyte*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature)). Electric current is the rate of flow of electric charge through a circuit, measured in amperes, Resistance of Gap between Work and Tool, often referred to as the "gap" in machining processes, depends on various factors such as the material being machined, the tool material and geometry, The Density of Electrolyte shows the denseness of that electrolyte in a specific given area. This is taken as mass per unit volume of a given object, Specific Heat Capacity of electrolyte is the heat required to raise the temperature of the unit mass of a given substance by a given amount, Boiling Point of electrolyte is the temperature at which a liquid starts to boil and transforms to vapor & Ambient Air Temperature is the temperature where the ramming process starts.
How to calculate Flow Rate of Electrolytes from Gap Resistance ECM?
The flow rate of electrolytes from gap resistance ECM formula is used to determine the flow rate that is required to cool down the heat generated during machining is calculated using Volume Flow Rate = (Electric Current^2*Resistance of Gap Between Work and Tool)/(Density of Electrolyte*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature)). To calculate Flow Rate of Electrolytes from Gap Resistance ECM, you need Electric Current (I), Resistance of Gap Between Work and Tool (R), Density of Electrolyte e), Specific Heat Capacity of Electrolyte (ce), Boiling Point of Electrolyte B) & Ambient Air Temperature o). With our tool, you need to enter the respective value for Electric Current, Resistance of Gap Between Work and Tool, Density of Electrolyte, Specific Heat Capacity of Electrolyte, Boiling Point of Electrolyte & Ambient Air Temperature and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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