Load or Unload or Setup Time given Total Non-Productive Time Solution

STEP 0: Pre-Calculation Summary
Formula Used
Setup Time = Non-Productive Time/Batch Size
ts = NPT/Nb
This formula uses 3 Variables
Variables Used
Setup Time - (Measured in Second) - Setup Time of each component is the time required to load/unload the workpiece and position the tool for production for one component.
Non-Productive Time - (Measured in Second) - Non-Productive Time is the total time wasted in setting up the machine or workpiece for a particular process.
Batch Size - Batch Size is the count of similar kinds of products to be manufactured.
STEP 1: Convert Input(s) to Base Unit
Non-Productive Time: 20 Minute --> 1200 Second (Check conversion here)
Batch Size: 2 --> No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
ts = NPT/Nb --> 1200/2
Evaluating ... ...
ts = 600
STEP 3: Convert Result to Output's Unit
600 Second -->10 Minute (Check conversion here)
FINAL ANSWER
10 Minute <-- Setup Time
(Calculation completed in 00.004 seconds)

Credits

Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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Verified by Parul Keshav
National Institute of Technology (NIT), Srinagar
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22 Economics Of Metal-Cutting Operation Calculators

Total Production Time given Time for Individual Operation and Batch Size
Go Total Production Time = (Batch Size*Setup Time+Batch Size*Machining Time+Number of Tools Used*Time to Change One Tool)
Non-Productive Time for Each Component given Average Production Time
Go Setup Time = Average Production Time-(Machining Time+(Number of Tools Used*Time to Change One Tool/Batch Size))
Time for changing one Tool given Average Production Time
Go Time to Change One Tool = (Average Production Time-(Setup Time+Machining Time))*Batch Size/Number of Tools Used
Machining Time of Each Component given Average Production Time
Go Machining Time = Average Production Time-Setup Time-(Number of Tools Used*Time to Change One Tool/Batch Size)
Batch Size given Average Production Time
Go Batch Size = Time to Change One Tool*Number of Tools Used/(Average Production Time-(Setup Time+Machining Time))
Average Production Time of Each Component
Go Average Production Time = Setup Time+Machining Time+(Number of Tools Used*Time to Change One Tool/Batch Size)
Total Production Time
Go Total Production Time = (Total Machining Time+Non-Productive Time+Total Tool Changing Time)
Machining and Operating Rate given Total Machining and Operating Cost
Go Machining and Operating Rate = Total Machining And Operating Cost/Total Production Time
Total Production Time given Total Machining and Operating Cost
Go Total Production Time = Total Machining And Operating Cost/Machining and Operating Rate
Total Machining and Operating Cost
Go Total Machining And Operating Cost = Machining and Operating Rate*Total Production Time
Total Non-Productive Cost
Go Total Production Cost = Non-Productive Time*Machining and Operating Rate
Total Tool-Changing Cost
Go Total Tool Changing Cost = Total Tool Changing Time*Number of Tools Used
Time for Changing one Tool given Total Tool Changing Time
Go Time to Change One Tool = Total Tool Changing Time/Number of Tools Used
Total Tool Changing Time
Go Total Tool Changing Time = Number of Tools Used*Time to Change One Tool
Cost of Tool given Total Cost of Tools
Go Cost of a Tool = Total Cost of Tools Used/Number of Tools Used
Total Cost of Tools Used
Go Total Cost of Tools Used = Number of Tools Used*Cost of a Tool
Machining Time for one Component using Total Machining Time
Go Machining Time = Total Machining Time/Batch Size
Total Machining Time or Total Machine Time
Go Total Machining Time = Batch Size*Machining Time
Size of Batch given Total Machining Time
Go Batch Size = Total Machining Time/Machining Time
Load or Unload or Setup Time given Total Non-Productive Time
Go Setup Time = Non-Productive Time/Batch Size
Size of Batch using Total Non-Productive Time
Go Batch Size = Non-Productive Time/Setup Time
Total Non-Productive Time
Go Non-Productive Time = Batch Size*Setup Time

Load or Unload or Setup Time given Total Non-Productive Time Formula

Setup Time = Non-Productive Time/Batch Size
ts = NPT/Nb

Managing Non-Productive Time

The reduction of non-productive time is one of the key elements to remain competitive in a fabricating environment. This is usually done by:
1. Control front end processing time
2. Analyze total cycle time
3. Maintain machine cycle time
4. Reduce total order turnaround

How to Calculate Load or Unload or Setup Time given Total Non-Productive Time?

Load or Unload or Setup Time given Total Non-Productive Time calculator uses Setup Time = Non-Productive Time/Batch Size to calculate the Setup Time, The Load or Unload or Setup Time given Total Non-Productive Time is a method to determine the maximum time available to set up each component when demand and the maximum time that can be spared is known. Setup Time is denoted by ts symbol.

How to calculate Load or Unload or Setup Time given Total Non-Productive Time using this online calculator? To use this online calculator for Load or Unload or Setup Time given Total Non-Productive Time, enter Non-Productive Time (NPT) & Batch Size (Nb) and hit the calculate button. Here is how the Load or Unload or Setup Time given Total Non-Productive Time calculation can be explained with given input values -> 0.166667 = 1200/2.

FAQ

What is Load or Unload or Setup Time given Total Non-Productive Time?
The Load or Unload or Setup Time given Total Non-Productive Time is a method to determine the maximum time available to set up each component when demand and the maximum time that can be spared is known and is represented as ts = NPT/Nb or Setup Time = Non-Productive Time/Batch Size. Non-Productive Time is the total time wasted in setting up the machine or workpiece for a particular process & Batch Size is the count of similar kinds of products to be manufactured.
How to calculate Load or Unload or Setup Time given Total Non-Productive Time?
The Load or Unload or Setup Time given Total Non-Productive Time is a method to determine the maximum time available to set up each component when demand and the maximum time that can be spared is known is calculated using Setup Time = Non-Productive Time/Batch Size. To calculate Load or Unload or Setup Time given Total Non-Productive Time, you need Non-Productive Time (NPT) & Batch Size (Nb). With our tool, you need to enter the respective value for Non-Productive Time & Batch Size and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Setup Time?
In this formula, Setup Time uses Non-Productive Time & Batch Size. We can use 1 other way(s) to calculate the same, which is/are as follows -
  • Setup Time = Average Production Time-(Machining Time+(Number of Tools Used*Time to Change One Tool/Batch Size))
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