Maximum Chip Thickness obtained in Slab Milling using Depth of Cut Calculator

✖Feed Speed in Milling is the feed given against a workpiece per unit time.ⓘ Feed Speed in Milling [V_fm]			+10% -10%
✖Depth of Cut in Milling is the tertiary cutting motion that provides a necessary depth of material that is required to remove by machining. It is usually given in the third perpendicular direction.ⓘ Depth of Cut in Milling [d_cut]			+10% -10%
✖Diameter of a Cutting Tool in Milling is the outer diameter of the cutting part of the tool.ⓘ Diameter of a Cutting Tool [D_cut]			+10% -10%
✖Number of Teeth on Cutting Tool, as the name says is the number of teeth on a Cutting Tool that actually participates in Machining.ⓘ Number of Teeth on Cutting Tool [N_t]			+10% -10%
✖Rotational Frequency in Milling is defined as the number of rotations per unit time or reciprocal of the time period of one complete rotation.ⓘ Rotational Frequency in Milling [v_rot]			+10% -10%

✖Max Chip Thickness in Slab Milling is defined as the maximum thickness of the scraped chip from a slab in sliding milling produced during machining.ⓘ Maximum Chip Thickness obtained in Slab Milling using Depth of Cut [C_max]

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Formula

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Maximum Chip Thickness obtained in Slab Milling using Depth of Cut

Formula

`"C"_{"max"} = 2*"V"_{"fm"}*sqrt("d"_{"cut"}/"D"_{"cut"})/("N"_{"t"}*"v"_{"rot"})`

Example

`"0.002981mm"=2*"0.89mm/s"*sqrt("4.75mm"/"54.67mm")/("16"*"11Hz")`

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Maximum Chip Thickness obtained in Slab Milling using Depth of Cut Solution

STEP 0: Pre-Calculation Summary

Formula Used

Max Chip Thickness in Slab Milling = 2*Feed Speed in Milling*sqrt(Depth of Cut in Milling/Diameter of a Cutting Tool)/(Number of Teeth on Cutting Tool*Rotational Frequency in Milling)
C_max = 2*V_fm*sqrt(d_cut/D_cut)/(N_t*v_rot)
This formula uses 1 Functions, 6 Variables

Functions Used

sqrt - A square root function is a function that takes a non-negative number as an input and returns the square root of the given input number., sqrt(Number)

Variables Used

Max Chip Thickness in Slab Milling - (Measured in Meter) - Max Chip Thickness in Slab Milling is defined as the maximum thickness of the scraped chip from a slab in sliding milling produced during machining.
Feed Speed in Milling - (Measured in Meter per Second) - Feed Speed in Milling is the feed given against a workpiece per unit time.
Depth of Cut in Milling - (Measured in Meter) - Depth of Cut in Milling is the tertiary cutting motion that provides a necessary depth of material that is required to remove by machining. It is usually given in the third perpendicular direction.
Diameter of a Cutting Tool - (Measured in Meter) - Diameter of a Cutting Tool in Milling is the outer diameter of the cutting part of the tool.
Number of Teeth on Cutting Tool - Number of Teeth on Cutting Tool, as the name says is the number of teeth on a Cutting Tool that actually participates in Machining.
Rotational Frequency in Milling - (Measured in Hertz) - Rotational Frequency in Milling is defined as the number of rotations per unit time or reciprocal of the time period of one complete rotation.

STEP 1: Convert Input(s) to Base Unit

Feed Speed in Milling: 0.89 Millimeter per Second --> 0.00089 Meter per Second (Check conversion here)
Depth of Cut in Milling: 4.75 Millimeter --> 0.00475 Meter (Check conversion here)
Diameter of a Cutting Tool: 54.67 Millimeter --> 0.05467 Meter (Check conversion here)
Number of Teeth on Cutting Tool: 16 --> No Conversion Required
Rotational Frequency in Milling: 11 Hertz --> 11 Hertz No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

C_max = 2*V_fm*sqrt(d_cut/D_cut)/(N_t*v_rot) --> 2*0.00089*sqrt(0.00475/0.05467)/(16*11)

Evaluating ... ...

C_max = 2.98112098968452E-06

STEP 3: Convert Result to Output's Unit

2.98112098968452E-06 Meter -->0.00298112098968452 Millimeter (Check conversion here)

FINAL ANSWER

0.00298112098968452 ≈ 0.002981 Millimeter <-- Max Chip Thickness in Slab Milling

(Calculation completed in 00.004 seconds)

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Created by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

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Osmania University (OU), Hyderabad

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< 10+ Slab and Slide Milling Calculators

Maximum Chip Thickness obtained in Slab Milling using Depth of Cut

Go Max Chip Thickness in Slab Milling = 2*Feed Speed in Milling*sqrt(Depth of Cut in Milling/Diameter of a Cutting Tool)/(Number of Teeth on Cutting Tool*Rotational Frequency in Milling)

Maximum Chip Thickness obtained in Slab Milling using Tool Engagement Angle

Go Max Chip Thickness in Slab Milling = Feed Speed in Milling*sin(Tool Engagement Angle in Milling)/(Number of Teeth on Cutting Tool*Rotational Frequency in Milling)

Minimum Length of Approach required in Slab Milling

Go Length of Approach in Slab Milling = sqrt(Depth of Cut in Milling*(Diameter of a Cutting Tool-Depth of Cut in Milling))

Proportion of Cutting Edge Engagement for Slab and Side Milling

Go Time Proportion of Cutting Edge Engagement = 0.25+(asin((2*Work Engagement/Diameter of a Cutting Tool)-1)/(2*pi))

Diameter of Tool given Proportion of Edge Engagement for Slab and Side Milling

Go Diameter of a Cutting Tool = 2*Work Engagement/(sin((Time Proportion of Cutting Edge Engagement-0.25)*2*pi)+1)

Work Engagement given Proportion of Edge Engagement for Slab and Side Milling

Go Work Engagement = (sin((Time Proportion of Cutting Edge Engagement-0.25)*2*pi)+1)*Diameter of a Cutting Tool/2

Tool Engagement Angle in Slab Milling using Depth of Cut

Go Tool Engagement Angle in Milling = acos(1-(2*Depth of Cut in Milling/Diameter of a Cutting Tool))

Depth of Cut in Slab Milling using Tool Engagement Angle

Go Depth of Cut in Milling = (1-cos(Tool Engagement Angle in Milling))*Diameter of a Cutting Tool/2

Feed Speed of Workpiece in Slab Milling

Go Feed Speed in Milling = Feed Rate in Milling*Reciprocating Strokes Frequency

Feed in Slab Milling given Feed Speed

Go Feed Rate in Milling = Feed Speed in Milling/Reciprocating Strokes Frequency

Maximum Chip Thickness obtained in Slab Milling using Depth of Cut Formula

Thickness of Chip generated during Milling

The thickness of the chips on milling operation changes continuously and they have a complex shape that depends on many different factors. The Chip that is generated when the tool first contacts the surface is thin and then it grows to achieve the largest thickness at the end of the cutting.

How to Calculate Maximum Chip Thickness obtained in Slab Milling using Depth of Cut?

Maximum Chip Thickness obtained in Slab Milling using Depth of Cut calculator uses Max Chip Thickness in Slab Milling = 2*Feed Speed in Milling*sqrt(Depth of Cut in Milling/Diameter of a Cutting Tool)/(Number of Teeth on Cutting Tool*Rotational Frequency in Milling) to calculate the Max Chip Thickness in Slab Milling, Maximum Chip Thickness obtained in Slab Milling using Depth of Cut is a method to determine the maximum thickness of scraped Chip generated when worked under a given Depth of Cut. Max Chip Thickness in Slab Milling is denoted by C_max symbol.

How to calculate Maximum Chip Thickness obtained in Slab Milling using Depth of Cut using this online calculator? To use this online calculator for Maximum Chip Thickness obtained in Slab Milling using Depth of Cut, enter Feed Speed in Milling (V_fm), Depth of Cut in Milling (d_cut), Diameter of a Cutting Tool (D_cut), Number of Teeth on Cutting Tool (N_t) & Rotational Frequency in Milling (v_rot) and hit the calculate button. Here is how the Maximum Chip Thickness obtained in Slab Milling using Depth of Cut calculation can be explained with given input values -> 2.813642 = 2*0.00089*sqrt(0.00475/0.05467)/(16*11).

FAQ

What is Maximum Chip Thickness obtained in Slab Milling using Depth of Cut?

Maximum Chip Thickness obtained in Slab Milling using Depth of Cut is a method to determine the maximum thickness of scraped Chip generated when worked under a given Depth of Cut and is represented as C_max = 2*V_fm*sqrt(d_cut/D_cut)/(N_t*v_rot) or Max Chip Thickness in Slab Milling = 2*Feed Speed in Milling*sqrt(Depth of Cut in Milling/Diameter of a Cutting Tool)/(Number of Teeth on Cutting Tool*Rotational Frequency in Milling). Feed Speed in Milling is the feed given against a workpiece per unit time, Depth of Cut in Milling is the tertiary cutting motion that provides a necessary depth of material that is required to remove by machining. It is usually given in the third perpendicular direction, Diameter of a Cutting Tool in Milling is the outer diameter of the cutting part of the tool, Number of Teeth on Cutting Tool, as the name says is the number of teeth on a Cutting Tool that actually participates in Machining & Rotational Frequency in Milling is defined as the number of rotations per unit time or reciprocal of the time period of one complete rotation.

How to calculate Maximum Chip Thickness obtained in Slab Milling using Depth of Cut?

Maximum Chip Thickness obtained in Slab Milling using Depth of Cut is a method to determine the maximum thickness of scraped Chip generated when worked under a given Depth of Cut is calculated using Max Chip Thickness in Slab Milling = 2*Feed Speed in Milling*sqrt(Depth of Cut in Milling/Diameter of a Cutting Tool)/(Number of Teeth on Cutting Tool*Rotational Frequency in Milling). To calculate Maximum Chip Thickness obtained in Slab Milling using Depth of Cut, you need Feed Speed in Milling (V_fm), Depth of Cut in Milling (d_cut), Diameter of a Cutting Tool (D_cut), Number of Teeth on Cutting Tool (N_t) & Rotational Frequency in Milling (v_rot). With our tool, you need to enter the respective value for Feed Speed in Milling, Depth of Cut in Milling, Diameter of a Cutting Tool, Number of Teeth on Cutting Tool & Rotational Frequency in Milling and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Max Chip Thickness in Slab Milling?

In this formula, Max Chip Thickness in Slab Milling uses Feed Speed in Milling, Depth of Cut in Milling, Diameter of a Cutting Tool, Number of Teeth on Cutting Tool & Rotational Frequency in Milling. We can use 1 other way(s) to calculate the same, which is/are as follows -

Max Chip Thickness in Slab Milling = Feed Speed in Milling*sin(Tool Engagement Angle in Milling)/(Number of Teeth on Cutting Tool*Rotational Frequency in Milling)

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