Setup Time for Each Product given Individual Costs Calculator

✖Total Production Cost for Setup Time is the total amount that it takes to produce a batch of components from scratch.ⓘ Total Production Cost for Setup Time [TPC_setup]			+10% -10%
✖Total Machining And Operating Cost is the total amount of money required to machine a given batch of product.ⓘ Total Machining And Operating Cost [C_m]			+10% -10%
✖Total Tool Changing Cost is the total cost that arises due to the time taken by the operator in changing the Cutting Tool when he is paid by the hour.ⓘ Total Tool Changing Cost [TCC]			+10% -10%
✖Total Cost of Tools Used is the sum of the amount of all tools that have been used for production.ⓘ Total Cost of Tools Used [TTC]			+10% -10%
✖The Cost of a Tool is simply the cost of one tool being used for machining.ⓘ Cost of A Tool [C_t]			+10% -10%
✖Batch Size is the count of similar kinds of products to be manufactured.ⓘ Batch Size [N_b]			+10% -10%

✖Setup Time of each component is the time required to load/unload the workpiece and position the tool for production for one component.ⓘ Setup Time for Each Product given Individual Costs [t_s]

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Formula

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Setup Time for Each Product given Individual Costs

Formula

`"t"_{"s"} = ("TPC"_{"setup"}-("C"_{"m"}+"TCC"+"TTC"))/("C"_{"t"}*"N"_{"b"})`

Example

`"0.900208min"=("39299"-("11707"+"17950"+"1000"))/("80"*"2")`

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Setup Time for Each Product given Individual Costs Solution

STEP 0: Pre-Calculation Summary

Formula Used

Setup Time = (Total Production Cost for Setup Time-(Total Machining And Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used))/(Cost of A Tool*Batch Size)
t_s = (TPC_setup-(C_m+TCC+TTC))/(C_t*N_b)
This formula uses 7 Variables

Variables Used

Setup Time - (Measured in Second) - Setup Time of each component is the time required to load/unload the workpiece and position the tool for production for one component.
Total Production Cost for Setup Time - Total Production Cost for Setup Time is the total amount that it takes to produce a batch of components from scratch.
Total Machining And Operating Cost - Total Machining And Operating Cost is the total amount of money required to machine a given batch of product.
Total Tool Changing Cost - Total Tool Changing Cost is the total cost that arises due to the time taken by the operator in changing the Cutting Tool when he is paid by the hour.
Total Cost of Tools Used - Total Cost of Tools Used is the sum of the amount of all tools that have been used for production.
Cost of A Tool - The Cost of a Tool is simply the cost of one tool being used for machining.
Batch Size - Batch Size is the count of similar kinds of products to be manufactured.

STEP 1: Convert Input(s) to Base Unit

Total Production Cost for Setup Time: 39299 --> No Conversion Required
Total Machining And Operating Cost: 11707 --> No Conversion Required
Total Tool Changing Cost: 17950 --> No Conversion Required
Total Cost of Tools Used: 1000 --> No Conversion Required
Cost of A Tool: 80 --> No Conversion Required
Batch Size: 2 --> No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

t_s = (TPC_setup-(C_m+TCC+TTC))/(C_t*N_b) --> (39299-(11707+17950+1000))/(80*2)

Evaluating ... ...

t_s = 54.0125

STEP 3: Convert Result to Output's Unit

54.0125 Second -->0.900208333333333 Minute (Check conversion here)

FINAL ANSWER

0.900208333333333 ≈ 0.900208 Minute <-- Setup Time

(Calculation completed in 00.004 seconds)

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Credits

Created by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

Kumar Siddhant has created this Calculator and 400+ more calculators!

Verified by Parul Keshav

National Institute of Technology (NIT), Srinagar

Parul Keshav has verified this Calculator and 400+ more calculators!

< 13 Individual Cost Calculators

Tool Changing Time for Each Tool given Individual Costs

Go Time to Change One Tool = (Total Production Cost-(Total Machining And Operating Cost+Total Non Productive Cost+Total Cost of Tools Used))/(Cost of A Tool*Number of Tools Used)

Setup Time for Each Product given Individual Costs

Go Setup Time = (Total Production Cost for Setup Time-(Total Machining And Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used))/(Cost of A Tool*Batch Size)

Machining Time for Each Product given Individual Costs

Go Machining Time = (Total Production Cost-(Total Non-Productive Cost+Total Tool Changing Cost+Total Cost of Tools Used))/(Cost of A Tool*Batch Size)

Machining and Operating Rate using Individual Cost

Go Cost of A Tool = (Total Production Cost-(Total Non Productive Cost+Total Tool Changing Cost+Total Cost of Tools Used))/(Batch Size*Machining Time)

Non-Productive Cost of One Component given Individual Costs

Go Non Another Productive Cost of Each Component = (Total Production Cost-(Total Machining And Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used))/Batch Size

Tool Changing Cost of each Tool given Individual Costs

Go Cost of changing each Tool = (Total Production Cost-(Total Non Productive Cost+Total Machining And Operating Cost+Total Cost of Tools Used))/Number of Tools Used

Number of Tools used given Individual Costs

Go Number of Tools Used = (Total Production Cost-(Total Non Productive Cost+Total Machining And Operating Cost+Total Tool Changing Cost))/Cost of A Tool

Total Non-Productive Cost given Individual Costs

Go Total Non Productive Cost = Total Production Cost-(Total Machining And Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used)

Total Tool Changing Cost given Individual Costs

Go Total Tool Changing Cost = Total Production Cost-(Total Machining And Operating Cost+Total Non Productive Cost+Total Cost of Tools Used)

Total Cost of Tools Used given Individual Costs

Go Total Cost of Tools Used = Total Production Cost-(Total Non Productive Cost+Total Machining And Operating Cost+Total Tool Changing Cost)

Total Production Cost given Individual Costs

Go Total Production Cost = Total Non-Productive Cost+Total Machining And Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used

Number of Tools Used given Total Tool Changing Time

Go Number of Tools Used = Total Tool Changing Time/Time to Change One Tool

Number of Tools used given Total Cost of Tools

Go Number of Tools Used = Total Cost of Tools Used/Cost of A Tool

Setup Time for Each Product given Individual Costs Formula

Significance of Total Non-Productive Time

The Total Non-Productive Time helps the concerned to determine the resource of the industry being wasted due to time lapse in important but non-profitable processes of the production line. It also helps in determining the required measures to be taken to increase the productivity of the plant which generally includes steps to decrease the Total Non-Productive Cost.

How to Calculate Setup Time for Each Product given Individual Costs?

Setup Time for Each Product given Individual Costs calculator uses Setup Time = (Total Production Cost for Setup Time-(Total Machining And Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used))/(Cost of A Tool*Batch Size) to calculate the Setup Time, The Setup Time for Each Product given Individual Costs is a method to determine the maximum time that can be spent to load/unload the workpiece and reposition the tool for the manufacturing of a single product based on the cost of different activities of production. Setup Time is denoted by t_s symbol.

How to calculate Setup Time for Each Product given Individual Costs using this online calculator? To use this online calculator for Setup Time for Each Product given Individual Costs, enter Total Production Cost for Setup Time (TPC_setup), Total Machining And Operating Cost (C_m), Total Tool Changing Cost (TCC), Total Cost of Tools Used (TTC), Cost of A Tool (C_t) & Batch Size (N_b) and hit the calculate button. Here is how the Setup Time for Each Product given Individual Costs calculation can be explained with given input values -> -0.001141 = (39299-(11707+17950+1000))/(80*2).

FAQ

What is Setup Time for Each Product given Individual Costs?

The Setup Time for Each Product given Individual Costs is a method to determine the maximum time that can be spent to load/unload the workpiece and reposition the tool for the manufacturing of a single product based on the cost of different activities of production and is represented as t_s = (TPC_setup-(C_m+TCC+TTC))/(C_t*N_b) or Setup Time = (Total Production Cost for Setup Time-(Total Machining And Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used))/(Cost of A Tool*Batch Size). Total Production Cost for Setup Time is the total amount that it takes to produce a batch of components from scratch, Total Machining And Operating Cost is the total amount of money required to machine a given batch of product, Total Tool Changing Cost is the total cost that arises due to the time taken by the operator in changing the Cutting Tool when he is paid by the hour, Total Cost of Tools Used is the sum of the amount of all tools that have been used for production, The Cost of a Tool is simply the cost of one tool being used for machining & Batch Size is the count of similar kinds of products to be manufactured.

How to calculate Setup Time for Each Product given Individual Costs?

The Setup Time for Each Product given Individual Costs is a method to determine the maximum time that can be spent to load/unload the workpiece and reposition the tool for the manufacturing of a single product based on the cost of different activities of production is calculated using Setup Time = (Total Production Cost for Setup Time-(Total Machining And Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used))/(Cost of A Tool*Batch Size). To calculate Setup Time for Each Product given Individual Costs, you need Total Production Cost for Setup Time (TPC_setup), Total Machining And Operating Cost (C_m), Total Tool Changing Cost (TCC), Total Cost of Tools Used (TTC), Cost of A Tool (C_t) & Batch Size (N_b). With our tool, you need to enter the respective value for Total Production Cost for Setup Time, Total Machining And Operating Cost, Total Tool Changing Cost, Total Cost of Tools Used, Cost of A Tool & Batch Size and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

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