Time for changing one Tool given Average Production Time Calculator

✖Average Production Time is the time taken to produce a single component out of a lot of produced batches.ⓘ Average Production Time [t_p]			+10% -10%
✖Setup Time of each component is the time required to load/unload the workpiece and position the tool for production for one component.ⓘ Setup Time [t_s]			+10% -10%
✖Machining Time is the time when a machine is actually processing something. Generally, machining time is the term used when there is a removal of unwanted material.ⓘ Machining Time [t_m]			+10% -10%
✖Batch Size is the count of similar kinds of products to be manufactured.ⓘ Batch Size [N_b]			+10% -10%
✖The Number of Tools Used is the total number of tools used for manufacturing a batch of products.ⓘ Number of Tools Used [N_t]			+10% -10%

✖Time to Change One Tool is the measure of time it takes to change one tool during machining.ⓘ Time for changing one Tool given Average Production Time [t_c]

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Formula

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Time for changing one Tool given Average Production Time

Formula

`"t"_{"c"} = ("t"_{"p"}-("t"_{"s"}+"t"_{"m"}))*"N"_{"b"}/"N"_{"t"}`

Example

`"5.622222min"=("10.1min"-("0.9min"+"46s"))*"2"/"3"`

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Time for changing one Tool given Average Production Time Solution

STEP 0: Pre-Calculation Summary

Formula Used

Time to Change One Tool = (Average Production Time-(Setup Time+Machining Time))*Batch Size/Number of Tools Used
t_c = (t_p-(t_s+t_m))*N_b/N_t
This formula uses 6 Variables

Variables Used

Time to Change One Tool - (Measured in Second) - Time to Change One Tool is the measure of time it takes to change one tool during machining.
Average Production Time - (Measured in Second) - Average Production Time is the time taken to produce a single component out of a lot of produced batches.
Setup Time - (Measured in Second) - Setup Time of each component is the time required to load/unload the workpiece and position the tool for production for one component.
Machining Time - (Measured in Second) - Machining Time is the time when a machine is actually processing something. Generally, machining time is the term used when there is a removal of unwanted material.
Batch Size - Batch Size is the count of similar kinds of products to be manufactured.
Number of Tools Used - The Number of Tools Used is the total number of tools used for manufacturing a batch of products.

STEP 1: Convert Input(s) to Base Unit

Average Production Time: 10.1 Minute --> 606 Second (Check conversion here)
Setup Time: 0.9 Minute --> 54 Second (Check conversion here)
Machining Time: 46 Second --> 46 Second No Conversion Required
Batch Size: 2 --> No Conversion Required
Number of Tools Used: 3 --> No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

t_c = (t_p-(t_s+t_m))*N_b/N_t --> (606-(54+46))*2/3

Evaluating ... ...

t_c = 337.333333333333

STEP 3: Convert Result to Output's Unit

337.333333333333 Second -->5.62222222222222 Minute (Check conversion here)

FINAL ANSWER

5.62222222222222 ≈ 5.622222 Minute <-- Time to Change One Tool

(Calculation completed in 00.004 seconds)

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Created by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

Kumar Siddhant has created this Calculator and 400+ more calculators!

Verified by Parul Keshav

National Institute of Technology (NIT), Srinagar

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< 5 Average Production Time Calculators

Non-Productive Time for Each Component given Average Production Time

Go Setup Time = Average Production Time-(Machining Time+(Number of Tools Used*Time to Change One Tool/Batch Size))

Time for changing one Tool given Average Production Time

Go Time to Change One Tool = (Average Production Time-(Setup Time+Machining Time))*Batch Size/Number of Tools Used

Batch Size given Average Production Time

Go Batch Size = Time to Change One Tool*Number of Tools Used/(Average Production Time-(Setup Time+Machining Time))

Machining Time of Each Component given Average Production Time

Go Machining Time = Average Production Time-Setup Time-(Number of Tools Used*Time to Change One Tool/Batch Size)

Average Production Time of Each Component

Go Average Production Time = Setup Time+Machining Time+(Number of Tools Used*Time to Change One Tool/Batch Size)

Time for changing one Tool given Average Production Time Formula

Time to Change One Tool = (Average Production Time-(Setup Time+Machining Time))*Batch Size/Number of Tools Used
t_c = (t_p-(t_s+t_m))*N_b/N_t

Significance of Tool Changing Time

The Tool Changing Time denotes the time being spent on an important but non-profitable process that is changing the Machining tool. This results in extra cost factors being accounted for as the operators are usually waged per hour or day. It is preferred that the Total Tool Changing Time in a Production Line is low so as there is a low expense on these non-profitable tasks and the profit can be maximized.

How to Calculate Time for changing one Tool given Average Production Time?

Time for changing one Tool given Average Production Time calculator uses Time to Change One Tool = (Average Production Time-(Setup Time+Machining Time))*Batch Size/Number of Tools Used to calculate the Time to Change One Tool, Time for changing one Tool given Average Production Time is method to determine maximum time that can be spared to be spent for changing tool. Time to Change One Tool is denoted by t_c symbol.

How to calculate Time for changing one Tool given Average Production Time using this online calculator? To use this online calculator for Time for changing one Tool given Average Production Time, enter Average Production Time (t_p), Setup Time (t_s), Machining Time (t_m), Batch Size (N_b) & Number of Tools Used (N_t) and hit the calculate button. Here is how the Time for changing one Tool given Average Production Time calculation can be explained with given input values -> 0.093704 = (606-(54+46))*2/3.

FAQ

What is Time for changing one Tool given Average Production Time?

Time for changing one Tool given Average Production Time is method to determine maximum time that can be spared to be spent for changing tool and is represented as t_c = (t_p-(t_s+t_m))*N_b/N_t or Time to Change One Tool = (Average Production Time-(Setup Time+Machining Time))*Batch Size/Number of Tools Used. Average Production Time is the time taken to produce a single component out of a lot of produced batches, Setup Time of each component is the time required to load/unload the workpiece and position the tool for production for one component, Machining Time is the time when a machine is actually processing something. Generally, machining time is the term used when there is a removal of unwanted material, Batch Size is the count of similar kinds of products to be manufactured & The Number of Tools Used is the total number of tools used for manufacturing a batch of products.

How to calculate Time for changing one Tool given Average Production Time?

Time for changing one Tool given Average Production Time is method to determine maximum time that can be spared to be spent for changing tool is calculated using Time to Change One Tool = (Average Production Time-(Setup Time+Machining Time))*Batch Size/Number of Tools Used. To calculate Time for changing one Tool given Average Production Time, you need Average Production Time (t_p), Setup Time (t_s), Machining Time (t_m), Batch Size (N_b) & Number of Tools Used (N_t). With our tool, you need to enter the respective value for Average Production Time, Setup Time, Machining Time, Batch Size & Number of Tools Used and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

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