Specific Resistivity of Electrolyte given Gap between Tool and Work Surface Solution

STEP 0: Pre-Calculation Summary
Formula Used
Specific Resistance of The Electrolyte = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Gap Between Tool and Work Surface*Work Piece Density*Feed Speed)
re = ηe*Vs*e/(h*ρ*Vf)
This formula uses 7 Variables
Variables Used
Specific Resistance of The Electrolyte - (Measured in Ohm Meter) - Specific Resistance of the electrolyte is the measure of how strongly it opposes the flow of current through them.
Current Efficiency in Decimal - Current Efficiency in Decimal is the ratio of the actual mass of a substance liberated from an electrolyte by the passage of current to the theoretical mass liberated according to Faraday's law.
Supply Voltage - (Measured in Volt) - Supply Voltage is the voltage required to charge a given device within a given time.
Electrochemical Equivalent - (Measured in Kilogram Per Coulomb) - The Electrochemical Equivalent is the mass of a substance produced at the electrode during electrolysis by one coulomb of charge.
Gap Between Tool and Work Surface - (Measured in Meter) - The Gap between Tool and Work Surface is the stretch of the distance between Tool and Work Surface during Electrochemical Machining.
Work Piece Density - (Measured in Kilogram per Cubic Meter) - The Work Piece Density is the mass per unit volume ratio of the material of workpiece.
Feed Speed - (Measured in Meter per Second) - Feed Speed is the Feed given against a workpiece per unit time.
STEP 1: Convert Input(s) to Base Unit
Current Efficiency in Decimal: 0.9009 --> No Conversion Required
Supply Voltage: 9.869 Volt --> 9.869 Volt No Conversion Required
Electrochemical Equivalent: 2.894E-07 Kilogram Per Coulomb --> 2.894E-07 Kilogram Per Coulomb No Conversion Required
Gap Between Tool and Work Surface: 0.25 Millimeter --> 0.00025 Meter (Check conversion ​here)
Work Piece Density: 6861.065 Kilogram per Cubic Meter --> 6861.065 Kilogram per Cubic Meter No Conversion Required
Feed Speed: 0.05 Millimeter per Second --> 5E-05 Meter per Second (Check conversion ​here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
re = ηe*Vs*e/(h*ρ*Vf) --> 0.9009*9.869*2.894E-07/(0.00025*6861.065*5E-05)
Evaluating ... ...
re = 0.0300017588492749
STEP 3: Convert Result to Output's Unit
0.0300017588492749 Ohm Meter -->3.00017588492749 Ohm Centimeter (Check conversion ​here)
FINAL ANSWER
3.00017588492749 3.000176 Ohm Centimeter <-- Specific Resistance of The Electrolyte
(Calculation completed in 00.004 seconds)

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Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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14 Gap Resistance Calculators

Flow Rate of Electrolytes from Gap Resistance ECM
​ Go Volume Flow Rate = (Electric Current^2*Resistance of Gap Between Work and Tool)/(Density of Electrolyte*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))
Density of Electrolyte
​ Go Density of Electrolyte = (Electric Current^2*Resistance of Gap Between Work and Tool)/(Volume Flow Rate*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))
Gap Resistance from Electrolyte Flow Rate
​ Go Resistance of Gap Between Work and Tool = (Volume Flow Rate*Density of Electrolyte*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))/Electric Current^2
Specific Resistivity of Electrolyte given Gap between Tool and Work Surface
​ Go Specific Resistance of The Electrolyte = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Gap Between Tool and Work Surface*Work Piece Density*Feed Speed)
Density of Work Material given Gap between Tool and Work Surface
​ Go Work Piece Density = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Specific Resistance of The Electrolyte*Feed Speed*Gap Between Tool and Work Surface)
Tool Feed Speed given Gap between Tool and Work Surface
​ Go Feed Speed = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Specific Resistance of The Electrolyte*Work Piece Density*Gap Between Tool and Work Surface)
Supply Voltage given Gap between Tool and Work Surface
​ Go Supply Voltage = Gap Between Tool and Work Surface*Specific Resistance of The Electrolyte*Work Piece Density*Feed Speed/(Current Efficiency in Decimal*Electrochemical Equivalent)
Gap between Tool and Work Surface
​ Go Gap Between Tool and Work Surface = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Specific Resistance of The Electrolyte*Work Piece Density*Feed Speed)
Specific Resistivity of Electrolyte given Supply Current
​ Go Specific Resistance of The Electrolyte = Area of Penetration*Supply Voltage/(Gap Between Tool and Work Surface*Electric Current)
Gap between Tool and Work Surface given Supply Current
​ Go Gap Between Tool and Work Surface = Area of Penetration*Supply Voltage/(Specific Resistance of The Electrolyte*Electric Current)
Gap Resistance between Work and Tool
​ Go Resistance of Gap Between Work and Tool = (Specific Resistance of The Electrolyte*Gap Between Tool and Work Surface)/Cross Sectional Area of Gap
Specific Resistance of Electrolyte
​ Go Specific Resistance of The Electrolyte = (Resistance of Gap Between Work and Tool*Cross Sectional Area of Gap)/Gap Between Tool and Work Surface
Cross-Sectional Area of Gap
​ Go Cross Sectional Area of Gap = (Specific Resistance of The Electrolyte*Gap Between Tool and Work Surface)/Resistance of Gap Between Work and Tool
Width of Equilibrium Gap
​ Go Gap Between Tool and Work Surface = (Resistance of Gap Between Work and Tool*Cross Sectional Area of Gap)/Specific Resistance of The Electrolyte

Specific Resistivity of Electrolyte given Gap between Tool and Work Surface Formula

Specific Resistance of The Electrolyte = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Gap Between Tool and Work Surface*Work Piece Density*Feed Speed)
re = ηe*Vs*e/(h*ρ*Vf)

Factors related to Electrolyte in ECM

1. Temperature and pressure - The difference in the temperature of the electrolyte at the
entrance and exit of the tool work gap is an important factor.
2. Concentration - A concentrated electrolyte offers low resistance to the flow of machining
current. Dilute electrolytes are used when the surface finish is most important.
3. Electrolyte flow - The electrolyte is pumped from a storage tank via a pressure controller
and a filter to the machining gap.

How to Calculate Specific Resistivity of Electrolyte given Gap between Tool and Work Surface?

Specific Resistivity of Electrolyte given Gap between Tool and Work Surface calculator uses Specific Resistance of The Electrolyte = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Gap Between Tool and Work Surface*Work Piece Density*Feed Speed) to calculate the Specific Resistance of The Electrolyte, The Specific Resistivity of Electrolyte given Gap between Tool and Work Surface is given formula is used to determine the required Specific Resistivity of the Electrolyte to be used for a required Volumetric Flow Rate when the Gap between Tool and Work Surface is fixed. Specific Resistance of The Electrolyte is denoted by re symbol.

How to calculate Specific Resistivity of Electrolyte given Gap between Tool and Work Surface using this online calculator? To use this online calculator for Specific Resistivity of Electrolyte given Gap between Tool and Work Surface, enter Current Efficiency in Decimal e), Supply Voltage (Vs), Electrochemical Equivalent (e), Gap Between Tool and Work Surface (h), Work Piece Density (ρ) & Feed Speed (Vf) and hit the calculate button. Here is how the Specific Resistivity of Electrolyte given Gap between Tool and Work Surface calculation can be explained with given input values -> 300.048 = 0.9009*9.869*2.894E-07/(0.00025*6861.065*5E-05).

FAQ

What is Specific Resistivity of Electrolyte given Gap between Tool and Work Surface?
The Specific Resistivity of Electrolyte given Gap between Tool and Work Surface is given formula is used to determine the required Specific Resistivity of the Electrolyte to be used for a required Volumetric Flow Rate when the Gap between Tool and Work Surface is fixed and is represented as re = ηe*Vs*e/(h*ρ*Vf) or Specific Resistance of The Electrolyte = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Gap Between Tool and Work Surface*Work Piece Density*Feed Speed). Current Efficiency in Decimal is the ratio of the actual mass of a substance liberated from an electrolyte by the passage of current to the theoretical mass liberated according to Faraday's law, Supply Voltage is the voltage required to charge a given device within a given time, The Electrochemical Equivalent is the mass of a substance produced at the electrode during electrolysis by one coulomb of charge, The Gap between Tool and Work Surface is the stretch of the distance between Tool and Work Surface during Electrochemical Machining, The Work Piece Density is the mass per unit volume ratio of the material of workpiece & Feed Speed is the Feed given against a workpiece per unit time.
How to calculate Specific Resistivity of Electrolyte given Gap between Tool and Work Surface?
The Specific Resistivity of Electrolyte given Gap between Tool and Work Surface is given formula is used to determine the required Specific Resistivity of the Electrolyte to be used for a required Volumetric Flow Rate when the Gap between Tool and Work Surface is fixed is calculated using Specific Resistance of The Electrolyte = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Gap Between Tool and Work Surface*Work Piece Density*Feed Speed). To calculate Specific Resistivity of Electrolyte given Gap between Tool and Work Surface, you need Current Efficiency in Decimal e), Supply Voltage (Vs), Electrochemical Equivalent (e), Gap Between Tool and Work Surface (h), Work Piece Density (ρ) & Feed Speed (Vf). With our tool, you need to enter the respective value for Current Efficiency in Decimal, Supply Voltage, Electrochemical Equivalent, Gap Between Tool and Work Surface, Work Piece Density & Feed Speed and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Specific Resistance of The Electrolyte?
In this formula, Specific Resistance of The Electrolyte uses Current Efficiency in Decimal, Supply Voltage, Electrochemical Equivalent, Gap Between Tool and Work Surface, Work Piece Density & Feed Speed. We can use 2 other way(s) to calculate the same, which is/are as follows -
  • Specific Resistance of The Electrolyte = Area of Penetration*Supply Voltage/(Gap Between Tool and Work Surface*Electric Current)
  • Specific Resistance of The Electrolyte = (Resistance of Gap Between Work and Tool*Cross Sectional Area of Gap)/Gap Between Tool and Work Surface
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